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Starter Motor Crashed & Burned

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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Topic: Starter Motor Crashed & Burned
    Posted: 25 Apr 2020 at 9:57pm
Converted my WD45 to 12 volt system with a solenoid switch to deliver current to the starter motor. That happened a couple years ago. Tractor has had light use since then. At the time, the original 6 volt starter motor was modified to replace the button contact with a post and to incorporate some sort of "shock absorber" to deal with the higher voltage.

Today the starter motor wasn't engaging the ring gear. Here's what I found:



You can see a spot where the casting has been chewed away by the ring gear teeth, so this may have been broken a while.

Any thoughts on whether it's better to replace the nose, or should I replace the starter motor with a 12 unit? 

Thanks for your help!
Dave
WC, CA, D14, WD45
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MACK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 25 Apr 2020 at 10:15pm
I would check timing. Starter spring is usually what 12v breaks.       MACK
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Sugarmaker Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 8:18am
Dave,
 That does not look good! Thanks for the warning. Old iron, spinning faster. Yea I could see how this could happen! Looks like you need a new starter. I would just find a good used 6 volt and put that in. Also maybe spin the engine by hand and examine the entire ring gear. 
I would agree that if there are marks from the ring gear that it may have been broken for a while and the nose piece was just dangling in there. Sounds not too good.
Let us know how you get this back up and going too.
Regards,
 Chris
D17 1958 (NFE), WD45 1954 (NFE), WD 1952 (NFE), WD 1950 (WFE), Allis F-40 forklift, Allis CA, Allis D14, Ford Jubilee, Many IH Cub Cadets, 32 Ford Dump, 65 Comet.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote PaulB Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 8:55am
Had the starter bee properly rebuilt with 12 volt field coils, it would not hit the ring gear so hard when the starter engages. That extra whump also is hard on the nose casting. 
If it was fun to pull in LOW gear, I could have a John Deere.
Real pullers don't have speed limits.
If you can't make it GO... make it SHINY
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 9:30am
Appreciate the input, guys. Also showed the photo to my brother-in-law who's a retired Cat mechanic. He agreed with Mack - thought that it was caused by the engine kicking back - timing issue. He felt that the break in the casting looked really fresh. Paul, I think it'd take a lot of stress out of its life if I replace the field coils! Update to come.

Dave 


Edited by Dave(inMA) - 26 Apr 2020 at 9:31am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 9:33am
re: incorporate some sort of "shock absorber" to deal with the higher voltage.

I'd like to see the details as to what that is.......

6 or 12, shouldn't matter as to WHY the ringgear was hitting the nosepiece...
I KNOW there's a 6V and a 12v version of starter AND ringgear for D-14s...
6v ones all have 'brush inspection bands' on the starters, 12v ones are sealed( NO band). Found that out one day trying to swap starters... dang they get heavy after awhile !!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1939Dodge Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 9:57am
talk to SteveNJ before you do anything, then go with his advise.


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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 10:49am
Jay - I checked my WD45 folder. I have the receipt from the shop that worked on the starter but it doesn't show any details on the "shock absorber".

Dodge - good suggestion - Steve is really helpful on such things!
WC, CA, D14, WD45
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fred in Pa Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 11:10am
 
re: incorporate some sort of "shock absorber" to deal with the higher voltage.
 
    Its called doing what Paul said .I will not send a customers tractor out of my shop that dose not have correct field coils in it when changed over to 12 volt .Beside a old starter that has been already wore out with a low voltage 6 battery and throwing 12 volt at it is asking for trouble.  


Edited by Fred in Pa - 26 Apr 2020 at 11:12am
He who dies with the most toys is,
nonetheless ,still dead.
If all else fails ,Read all that is PRINTED.
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 11:41am
Is there a way to tell if the field coils are correct by inspection? Thanks!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 8:35pm
I've always preached here, that if you're running a 12V conversion, its always best to do the Starter motor and change it over to 12V's also. When you send 12V current through 6V field coils, it makes the Starter motor violent. The results are usually cracked nose cones, bent or broken drives, or prematurely worn out ring gears.

Looking at that drive on your Starter motor in particular Dave, that looks like the engine kicked back at one time or another and whacked the drive. I would bet a paycheck that the mainshaft is probably bent. Doesn't take much. I've removed bent mainshafts and the Starter motors were still working. Inspect the nose cone and make sure the nose cone isn't cracked, or has a hairline crack in it.
Steve@B&B
39'RC, 43'WC, 48'B, 49'G, 50'WF, 65 Big 10, 67'B-110, 75'716H, 2-620's, & a Motorhead wife
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 8:58pm
Interesting, Steve. I noticed that the starter would wobble a bit in its mount when cranking the engine....perhaps because the shaft was bent when it got whacked by the kickback?

I ran across a starter drive called a "barrel drive" - based on the pictures I found, that's the drive that's in my motor. They were mentioned as a good idea if using a 6v starter in a 12v system. Anyone know about them?

Dave
WC, CA, D14, WD45
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MACK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2020 at 9:06pm
They do have a shock absorber in them. It's the spring on starter drive.
Them old 6v starters will last a long time at 12v. Might as well run them until they are junk, may never have to be replaced.
Have saw more noses broke on 6v than 12v, all because of kick back from advanced timing.        MACK
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 27 Apr 2020 at 9:46am
Dave,
If it had (past tense) a little wiggle waggle to it, its bent and is done wiggle waggin'! Probably had a little bit of an issue previously, and the second time around did it in. Barrel drive units are what I use in my 6 & 12V rebuilt's along with a rewound armature. Depends on the model Starter and internal design basically. I see Mack is one of those "let r' rip" kinda guys.  LOL!! "Run it till its junk"....  LOL!!
Steve@B&B
39'RC, 43'WC, 48'B, 49'G, 50'WF, 65 Big 10, 67'B-110, 75'716H, 2-620's, & a Motorhead wife
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MACK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 27 Apr 2020 at 9:54pm
If it ain't broke, don't fix it. lol.     MACK
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 27 Apr 2020 at 9:59pm
Appreciate the suggestions, guys. I'm going to check several possible causes of kickback before I reinstall any starter! I'd sure like to avoid having this happen again. Smile 
WC, CA, D14, WD45
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 01 May 2020 at 6:20pm
Chucked up the armature in my drill press. You can call it "Wobbling Willy"!! I think it's toast.

[TUBE]1oQrQ8M49lo[/TUBE]
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dusty MI Quote  Post ReplyReply Direct Link To This Post Posted: 01 May 2020 at 6:55pm
Check the distributor advance/retard, If they don't get a few drops of oil once in a while, it can stick in advance and then kick when starting. Remove the rotor and in the hollow shaft is a felt wick that you are to keep moist with oil.

Dusty 
917 H, '48 G, '65 D-10 series III "Allis Express"
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 01 May 2020 at 8:19pm
Thanks, Dusty. I will do that. I did check to make sure that the shaft was able to rotate freely a bit in each direction. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2020 at 5:30am
A friend of mine would spend all day in his machine shop and FIX 'Willy' to become 'Tommy True'.....
Another would spemd a month designing/building an automated machine to fix it in 2-3 minutes..
Me ? I'd buy another starter.....
3 D-14s,A-C forklift, B-112
Kubota BX23S lil' TOOT( The Other Orange Tractor)

Never burn your bridges, unless you can walk on water
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