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D17 Series IV Power divider

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Don(MO) View Drop Down
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Joined: 12 Sep 2009
Location: Bates City MO.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Don(MO) Quote  Post ReplyReply Direct Link To This Post Topic: D17 Series IV Power divider
    Posted: 07 Apr 2012 at 5:48pm

Today I rebuilt a Power Director in a D17 series IV. The biggest porblem I have found through years with the power director is the intial setup. Once you have replaced all the worn parts with new parts, shim setup is critical. At intial setup, the service manual calls for .085in shim stack to be placed between power director housing and backing plate on  both high and low sides. A shim stack of .035in is placed between the low and high side backing plates directly in the center of the power director. Once the power director is installed on the transmission input shaft, there is some critcal measuring and simple math involved. Once you have done all the measuring and calculating, the service manual gives a real good chart of where and what shims are needed to be removed and replaced. One other critical part of this repair, is the marking of the two power director housing halfs. A simple numbering set works well. As a side note there are long and short shims. The long shims must be used between the two backing plates in the center of the power director. If a short shim is installed in this location, backing plate warpage will occur. You can't put long shims where short shims go because the long shims will hit the fiber friction discs and will go all the way down flush with the rest of the shims.

Mikes D17 Power Director Clutch Adjustment
Tear Down Initial Setup Complete
Engaged Disengaged Engaged Disengaged Engaged Disengage
High Side Mark
1
Measurement .060in .090in .065in .091in .047in .091in
2
Measurement .060in .089in .065in 0.097 .050in .093in
3
Measurement .059in .089in .065in .091in .051in .095in
Average .060in .089in .065in .093in .049in .093in
.029in .028in 0.044
spec .042-.046in
Low Side Mark
1
Measurement .065in .095in .060in .081in .045in .080in
2
Measurement .070in .092in .055in .083in .035in .084in
3
Measurement .070in .093in .050in .085in .040in .086in
Average .068in .093in .055in .083in .040in .083in
.025in .028in .043in
spec .042-.046
 

To obtain the difference between the engagement and disengagement of the low and high side of the power divider, a mark was placed at each one of the shim locations. These locations will be 120 degrees from each other. A simple 1, 2, 3, was used. At all 3 stations I took a disengagement measurement between the pressure plate and the retaining plate on both high and low side. Took pry bars and engaged the high side of the power divider. I took measurements at all 3 of the stations. Then I took pry bars and disengaged the high side and engaged the low side. I took measurements at all 3 stations. After all measuring was complete, take the high side disengagement measurements and find the average. Take the engagement measurements and find the average. Find the difference between the engagement and disengagement measurements. The spec is 0.042in-0.046in. Since the measurement was 0.028in a .015 shim as removed on both the high and low side of the power divider. A .015 shim was placed directly in the center between the high and low side of the power divider. After this shim exchanging was completed on the high side a 0.044in measurement was obtained. On the low side a 0.043in measurement was obtained.



Edited by Don(MO) - 07 Apr 2012 at 5:50pm
3 WD45's with power steering,G,D15 fork lift,D19, W-Speed Patrol, "A" Gleaner with a 330 corn head,"66" combine,roto-baler, and lots of Snap Coupler implements to make them work for their keep.

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Skyhighballoon(MO) View Drop Down
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Joined: 11 Sep 2009
Location: Pilot Grove, MO
Points: 3115
Post Options Post Options   Thanks (0) Thanks(0)   Quote Skyhighballoon(MO) Quote  Post ReplyReply Direct Link To This Post Posted: 07 Apr 2012 at 5:57pm
I had this Power Director rebuilt with all new friction and metal plates plus new rollers in the high side in 2006.  But it still popped out of the high side under load until warm and it started slipping in the high side under heavy load after a few years (so I stopped using it for heavy work and tried to mainly use it on the low side).  I decided to fix it right and bought a new pre-load plate for the high side ($301).  Also put new rollers in the low side and had Don set it up correctly as he described above.  The low side pre-load plate was good enough to re-use along with the brass engagement collar halves.  The other plates still looked new from being changed in 2006.  So hopefully this is the last time I'll have to be in there except to maybe adjust it for wear farther down the road.  We'll post more pictures of this and other work we've done my Series IV farther down the road once it's all done.  Mike

Edited by Skyhighballoon(MO) - 07 Apr 2012 at 5:58pm
1981 Gleaner F2 Corn Plus w 13' flex
1968 Gleaner EIII w 10' & 330
1969 180 gas
1965 D17 S-IV gas
1963 D17 S-III gas
1956 WD45 gas NF PS
1956 All-Crop 66 Big Bin
303 wire baler, 716H, 712H mowers
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