Today I rebuilt a Power Director in a D17 series IV. The biggest porblem I have found through years with the power director is the intial setup. Once you have replaced all the worn parts with new parts, shim setup is critical. At intial setup, the service manual calls for .085in shim stack to be placed between power director housing and backing plate on both high and low sides. A shim stack of .035in is placed between the low and high side backing plates directly in the center of the power director. Once the power director is installed on the transmission input shaft, there is some critcal measuring and simple math involved. Once you have done all the measuring and calculating, the service manual gives a real good chart of where and what shims are needed to be removed and replaced. One other critical part of this repair, is the marking of the two power director housing halfs. A simple numbering set works well. As a side note there are long and short shims. The long shims must be used between the two backing plates in the center of the power director. If a short shim is installed in this location, backing plate warpage will occur. You can't put long shims where short shims go because the long shims will hit the fiber friction discs and will go all the way down flush with the rest of the shims.
Mikes D17 Power Director Clutch Adjustment |
|
|
|
|
|
|
|
|
|
|
|
Tear Down |
Initial Setup |
Complete |
|
Engaged |
Disengaged |
Engaged |
Disengaged |
Engaged |
Disengage |
High Side Mark |
|
|
|
|
|
1 |
|
|
|
|
|
|
Measurement |
.060in |
.090in |
.065in |
.091in |
.047in |
.091in |
2 |
|
|
|
|
|
|
Measurement |
.060in |
.089in |
.065in |
0.097 |
.050in |
.093in |
3 |
|
|
|
|
|
|
Measurement |
.059in |
.089in |
.065in |
.091in |
.051in |
.095in |
Average |
.060in |
.089in |
.065in |
.093in |
.049in |
.093in |
|
.029in |
.028in |
0.044 |
spec |
.042-.046in |
|
|
|
|
|
|
|
Low Side Mark |
|
|
|
|
|
|
1 |
|
|
|
|
|
|
Measurement |
.065in |
.095in |
.060in |
.081in |
.045in |
.080in |
2 |
|
|
|
|
|
|
Measurement |
.070in |
.092in |
.055in |
.083in |
.035in |
.084in |
3 |
|
|
|
|
|
|
Measurement |
.070in |
.093in |
.050in |
.085in |
.040in |
.086in |
Average |
.068in |
.093in |
.055in |
.083in |
.040in |
.083in |
|
.025in |
.028in |
.043in |
spec |
.042-.046 |
To obtain the difference between the engagement and disengagement of the low and high side of the power divider, a mark was placed at each one of the shim locations. These locations will be 120 degrees from each other. A simple 1, 2, 3, was used. At all 3 stations I took a disengagement measurement between the pressure plate and the retaining plate on both high and low side. Took pry bars and engaged the high side of the power divider. I took measurements at all 3 of the stations. Then I took pry bars and disengaged the high side and engaged the low side. I took measurements at all 3 stations. After all measuring was complete, take the high side disengagement measurements and find the average. Take the engagement measurements and find the average. Find the difference between the engagement and disengagement measurements. The spec is 0.042in-0.046in. Since the measurement was 0.028in a .015 shim as removed on both the high and low side of the power divider. A .015 shim was placed directly in the center between the high and low side of the power divider. After this shim exchanging was completed on the high side a 0.044in measurement was obtained. On the low side a 0.043in measurement was obtained.
------------- 3 WD45's with power steering,G,D15 fork lift,D19, W-Speed Patrol, "A" Gleaner with a 330 corn head,"66" combine,roto-baler, and lots of Snap Coupler implements to make them work for their keep.
|