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Tractor Exhaust Shop Evac System |
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KenBWisc ![]() Orange Level ![]() Joined: 15 Sep 2009 Location: Fall Creek, WI Points: 1184 |
![]() ![]() ![]() ![]() ![]() Posted: 07 Jan 2012 at 9:38am |
Has anyone built their own exhaust evacuation system for their shop? I'm thinking of doing so with an overhead boom and exhaust fan. The intake will attached over the exhaust pipe so little to no shop air is involved. Wondering if my thinking is correct?
Seems to me the fan doesn't do much when the engine is running but rather performs its duties as the engine is running only when there is sufficient head wind to overcome the output of the tractor and, after engine shutdown to evacuate the system. Also, is my calculation correct for needed fan CFM capacity? I'm thinking a 262 CI engine at 500 rpm puts out 131,000 CI/minute. One CFM equals 1728 CI so a person would need a fan output exceeding 76 CFM. Is this correct? I think many of the small system fans are 300 CFM. TIA for any feedback! |
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'34 WC #629, '49 G, '49 B, '49 WD, '62 D-19, '38 All Crop 60 and still hunting!
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Orange Blood ![]() Orange Level ![]() ![]() Joined: 29 Nov 2010 Location: ColoradoSprings Points: 4053 |
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You will want the fan to do something if you are going out a sidewall or roof. There needs to be negative pressure in the line for it to do anything worth a hoot. If you rely on the tractor exhaust to force the exhaust out the line, any and every leak will be evident, and the back pressure could cause problems when trying to tune your tractor. I know you don't want much shop air involved, but most of these systems in the large shops run anywhere from 1000-2500 cfm, depending on how many "stations" there are, and the seal at the exhaust stack is purposely left loose be an inch or so, so that all of the exhaust fumes are evacuated.
As far as the math, I think you are double what you need, a 4stroke engine only fires and expels once every two revolutions, so you are actually only putting 131 Cubic inches of displacement through the engine in any one revolution. Which gives you 65500 per minute at 500 rpm or only 37 cfm per minute, all of this leaves out thermal expansion of the hot gasses, and so on. But if all you are ever going to do is idle your light 4 or 6 cylinder tractors in the shop, put in a 500cfm fan since all the tubing and duct work will cut down on efficiency, and you should be good.
Edited by Orange Blood - 07 Jan 2012 at 11:02am |
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Stan R ![]() Orange Level Access ![]() Joined: 03 Dec 2009 Location: MA Points: 992 |
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And maybe a carbon monoxide detector in the local area?
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DonBC ![]() Orange Level Access ![]() ![]() Joined: 12 Sep 2009 Location: Courtenay, BC, Points: 944 |
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Just as important as volume is static pressure that the fan can deliver. The static pressure required will depend on duct size, length, number of obstructions such as elbows in the system. You could send me details on pipe size and length and I could come up with a specification or just take a chance with a 500 cfm fan capable of at least 1/2" static pressure.
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Jack of all trades, master of none
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stray ![]() Orange Level ![]() ![]() Joined: 16 Aug 2011 Location: Tipton, Missour Points: 323 |
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Watch what you use for hose also. At work when they built the new shop we didn't know to spec. a special temp hoses. So the contractor install the cheapest (low bid you know) and it was about a year and they where coming apart (of course after the warrenty ran out). When I called the manufacture they said that those weren't to be used with desiel engines do to the heat of the exhuast.
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1969 190XT series 3
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Brian Jasper co. Ia ![]() Orange Level ![]() Joined: 11 Sep 2009 Location: Prairie City Ia Points: 10508 |
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If at all possible, put the fan outside. The noise is more annoying than you think.
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"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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MBWisc ![]() Silver Level ![]() Joined: 13 Apr 2011 Points: 103 |
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Thanks much! (Using my wife's handle now). I am familiar with ventilation design, static pressure,etc.
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DaveKamp ![]() Orange Level Access ![]() ![]() Joined: 12 Apr 2010 Location: LeClaire, Ia Points: 6069 |
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Ken... you can estimate CFM based on the engine's speed and displacement, and he's right about it only firing half as many times per rotation, but the actual volume of the exhaust is much larger than engine displacement... the exhaust gasses exit under pressure, and as they exit, they expand many times over.
I think what I'd do, is multiply the required volume by about five, and then use static pressure as the indication. You WILL involve turnover of shop air- there's no way around it, but if it's heat you're worried about losing, realize that there'll be quite a bit of heat radiated by the tubing (carrying the exhaust gasses out) and the waste heat of the running engine making up for what's lost out the stack. If you wanted to be sophisticated about it, what you COULD do, is use a 3-phase motor on the blower, put a manometer on the evactuation blower's inlet tube, and tie that to the speed control input of a variable-frequency drive. What would happen, is that the blower motor's speed would be controlled by the vacuum present at the blower... when the vacuum is too low, the manometer's output would signal the VFD to drive the motor faster, and vise-versa... Then, all you do, is program the VFD so that the 'offset' is the amount of in/hg that you want to pull under all conditions. As the engine throttles up, manometer pressure falls, and the VFD increases blower speed to suit... |
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