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D 15 Series II engine question |
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jpi72
Bronze Level
Joined: 27 Jul 2019 Location: Hudson, Iowa Points: 42 |
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Topic: D 15 Series II engine questionPosted: 10 Dec 2025 at 2:15pm |
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I own an AC forklift with a D15 Series II (160 cu. in) engine. Cylinder 3 has zero compression currently. It happened quite suddenly. Does this engine have head problems? We are planning on taking the head off after Christmas.
Joel
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DSeries4
Orange Level
Joined: 12 Sep 2009 Location: Ontario, Canada Points: 7598 |
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Posted: 10 Dec 2025 at 2:39pm |
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It's a stout engine with no known issues. Could be a stuck valve? You won't know until you open it up.
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'49 G, '54 WD45, '55 CA, '56 WD45D, '57 WD45, '58 D14, '59 D14, '60 D14, '63 D15D, '66 D15II, '66 D21II, '67 D17IV, '67 D17IVD, '67 190XTD, '73 620, '76 185, '77 175, '84 8030, '85 6080
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DiyDave
Orange Level Access
Joined: 11 Sep 2009 Location: Gambrills, MD Points: 54921 |
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Posted: 10 Dec 2025 at 3:26pm |
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#'s 2 and 3 are closest to the upright muffler. Could be as easy as rust hanging a valve open...
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Source: Babylon Bee. Sponsored by BRAWNDO, its got what you need!
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steve(ill)
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Joined: 11 Sep 2009 Location: illinois Points: 89871 |
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Posted: 10 Dec 2025 at 3:50pm |
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take the valve cover off and look at the valves now... then you can narrow down any work on the head ...
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Like them all, but love the "B"s.
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WF owner
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Joined: 12 May 2013 Location: Bombay NY Points: 5136 |
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Posted: 10 Dec 2025 at 5:31pm |
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I have a D-15 II that I bought at the end of May 2025. It had a skip. When I did a compression check, #2 and #3 were down considerably on compression compared to #1 and #4. Here's what i found when I removed the head.
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steve(ill)
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Joined: 11 Sep 2009 Location: illinois Points: 89871 |
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Posted: 10 Dec 2025 at 5:41pm |
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since #2 and #3 are 180 degrees apart, you would think if the head gasket was blown, youi would have zero compression on both cylinders ?? ... when one cylinder is on COMPRESSION, the exhaust valve is open on the other cylinder..
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Like them all, but love the "B"s.
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WF owner
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Joined: 12 May 2013 Location: Bombay NY Points: 5136 |
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Posted: 10 Dec 2025 at 5:57pm |
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It was a while back, but I believe I had about 60 psi on 2 & 3 and close to 150 on 1 & 4.
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WF owner
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Joined: 12 May 2013 Location: Bombay NY Points: 5136 |
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Posted: 10 Dec 2025 at 6:07pm |
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Here is a link to my post about it.
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edognight
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Joined: 17 Nov 2024 Location: SC Points: 33 |
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Posted: 6 hours 20 minutes ago at 8:04am |
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I went thru this very recently, and on my 160, the valve seats, the parts recessed into the heads were gone on three cylinders! I did a compression test and one cyl was good, one was very low and two were zero. I sent everything to the machine shop, and very quickly the thing was up and running perfectly. there was zero damage to the piston tops.
I'd have to agree, this is a tough engine. What must have happened was the owner just took it to the bitter end, until it did not run at all. I am never again buying a machine with a tree growing thru it. |
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steve(ill)
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Joined: 11 Sep 2009 Location: illinois Points: 89871 |
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Posted: 6 hours 7 minutes ago at 8:17am |
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joel has not been back to this site since this post 45 days ago... Sure would be nice to know what he found ?
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Like them all, but love the "B"s.
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PaulB
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Joined: 12 Sep 2009 Location: Rocky Ridge Md Points: 5226 |
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Posted: 6 hours 6 minutes ago at 8:18am |
It's been my experience that things from down south have been beat to death worse than a rented mule.
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If it was fun to pull in LOW gear, I could have a John Deere.
Real pullers don't have speed limits. If you can't make it GO... make it SHINY |
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SteveM C/IL
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Joined: 12 Sep 2009 Location: Shelbyville IL Points: 8823 |
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Posted: 4 hours 5 minutes ago at 10:19am |
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I had a great mentor who said the same
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