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H3 160 cu in gas engine build

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OldSchoolRecovery View Drop Down
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    Posted: 19 Mar 2016 at 9:33pm
All,

Starting a build thread for my H3 160 cu in gasser.  I think there may be some differences from the tractor D15 II.  Check it out.

For staters, my engine had to pistons stuck, which can be found in an earlier thread, but this one is for the rebuild.

Here is the block stripped and ready to be sent out to get cleaned and cracked checked.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:36pm
Here are all the casting numbers and stampings on the block.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:37pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:38pm
Another
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:40pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:41pm
Appearently this motor has been rebuilt at least twice before.  Not sure about the crank and another regrind....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:43pm
Second grind
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:44pm
Crank casting number
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:47pm
Here is where I see a problem with my dozer.  Looks like someone put a tractor cam in it as there is no lobe for the mechanical fuel pump.  The previous owner blocked this off and used an electric pump.  I dont want to use a electric pump.  Where do I get a cam with the fuel pump lobe?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:48pm
Exterior fuel pump boss and hole, and cam without corresponding lobe??
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:51pm
Oh, and a tool I made with my $500 auction lathe from last summer, for driving out the cam bearings...

Is the middle bearing supposed to be copper and the outer two babbit??
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 19 Mar 2016 at 9:53pm
Anyway, any comments would be appreciated, especially pitfalls, etc...

What I do know is the 160 engine kits seem to be more costly.

Who will have the most parts I need at a reasonable price.  One stop shop, etc..??

The block goes in this week, will update when that comes back..

cb1


Edited by OldSchoolRecovery - 19 Mar 2016 at 9:56pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 20 Mar 2016 at 11:42pm
So far,

$350 for overhaul kit except Mark II,

$1075 for Mark II,

Holy crappers....

$700 for 11 cubic inches...

cb1
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DiyDave Quote  Post ReplyReply Direct Link To This Post Posted: 21 Mar 2016 at 5:08am
Originally posted by OldSchoolRecovery OldSchoolRecovery wrote:

So far,

$350 for overhaul kit except Mark II,

$1075 for Mark II,

Holy crappers....

$700 for 11 cubic inches...

cb1

Does the right cam come with the kit, fer that $700?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 21 Mar 2016 at 12:22pm
Nope
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Post Options Post Options   Thanks (0) Thanks(0)   Quote orangeman Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 4:15pm
Old School:  I don't have this on fact, but was told at one time Allis thus Agco did not release the 160 gas engine kit to aftermarket production.   On the other hand 149 kits were released and therefore the lower cost in the aftermarket production.  Why the difference...?  Perhaps someone on the former Allis dealer side could explain this better than I.   There is enough talent on this board and members that could probably machine the 160 liner without too much effort. 

The 160 gas can be found in other industrial units and I suspect that if you need to have the fuel pump then a source might be someone parting a 160 gas industrial block.   Have you checked with Tony's tractors - he did advertise at one time on this site. 

Since the 160 gas uses the TSX 815 updraft carburetor it would be reasonable to assume that gravity feeding the carb would work thus eliminating the absolute need for the fuel pump ~ unless you intend an application for the dozer where you will be on severe grades. 

More questions...let us know.  

Orangeman


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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 4:26pm
Orangeman,

Thanks for the reply.

At first, I too didnt understand why it would not have been gravity fed, and then thought, yes, dozer sometimes get themselves upended in ditched, etc and if you were there for a while, the carb could run dry.

Here is a dumb question.  Will the 149 kit work in my block?? or is the block bored bigger for bigger liners??

Quite a big hit in hp, so probably wont go that route.  Probably just bite the bulllet and get the overhaul kit.  Just  found one for $1038, so thats $35 less than the last one I found.

I am also going to check with the shop I am taking the block to.  They are in farm country (Antigo, WI) and maybe they have different answers.

Going to have them look at the crank and see what they say about 040 on the rods.

If I had sleeves made, I would have to get pistons anyway as two got distroyed on the dissassembly.

Thanks,

cb1


Edited by OldSchoolRecovery - 22 Mar 2016 at 4:33pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 4:29pm
Oh, and I forgot.  I think the cam is a crawler only deal, unless someone knows what other model(s) cam with a manual fuel pump.

cb1
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Post Options Post Options   Thanks (0) Thanks(0)   Quote orangeman Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 4:46pm
Old School:  Some more to share - in discussion with the Factory personnel, was told that the 160 gas engines did find some Military application.  As such, the military wanted to insure positive pressure to the carb.   I have not been able to confirm the Military application of the engine, but did find it in stationary power units and used also for irrigation applications. 

I have a unused 149 kit in the garage and could mic the dimensions if that would help. 

Would like other forum members  comment on whether an 160 block can use the 149 liners and pistons - there is a substantial cost savings to be had between the 149 and 160 overhaul kits. 

Hopefully, others will come in here to chime in. 

Good Luck this will be a good post to follow...Orangeman
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Post Options Post Options   Thanks (0) Thanks(0)   Quote orangeman Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 4:50pm
Old School: Check on the Forklift side of things - as some of the Allis Forklifts used a 160 gas engine.  Not sure of the forklift models that carried the 160 gas or if they have the fuel pump.  Seems like they would contained the fuel pump on the rough terrain fork lifts. 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dan73 Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 5:28pm
There was a discussion about these engine kits last fall when agco listed the 226 gas engine kit as being on indefinant backorder. The short version of that discussion was that you want to order a power max kit for you motor. Power max makes the oem style power crater pistions.   If you use a kit with a flat top pistion you will end up with a major loss of compression.   I think indefinant backorder might have been the name of that thread in the farm equipment forum. The power max kits are not cheap but they do carry the correct pistons so you will get the 8.25 i think it is compression ratio. Nothing worse then putting all the work into a rebuild and having it come out with less power.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dan73 Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 5:33pm
Oh you might try posting on the farm equipment forum asking if someone has the engine parts you are looking for. Someone posted recently that they wanted to know if they could swap a 149 into a tractor that had a 160 because the 160 had a cracked block maybe between the two motors you could build one good one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 22 Mar 2016 at 9:55pm
http://www.allischalmers.com/forum/forum_posts.asp?TID=78886&title=160-vs-149-engine

So, different blocks 149 vs 160..

cb1
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2016 at 10:37pm
Block back from cleaners.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2016 at 10:37pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2016 at 10:38pm
Last picture.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2016 at 10:40pm
Here is a picture of damage from past owner using a bolt a little too long.  Will need to fix this..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote OldSchoolRecovery Quote  Post ReplyReply Direct Link To This Post Posted: 18 May 2016 at 10:40pm
For mounting the water pump..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeO(CMO) Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2016 at 7:01am
I have a few 160 bare blocks, some liners, cranks, rods, pistons. I have saved them from mostly farm tractor, and industrial I60-I600.


Edited by JoeO(CMO) - 25 May 2016 at 1:56am




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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brad in WA Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2016 at 11:59pm
149 has orings on the sleeves, 160 has them in the block, sleeves will not interchange.
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