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Carpe diem, Carpe C?

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Creek Jenkins View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Topic: Carpe diem, Carpe C?
    Posted: 15 Jul 2011 at 12:05pm

I was mowing with my C the other day - finally got the belt to stay on the Sunmaster, turns out it was too tight.  Anyway, it was getting dark so I only ran it about 10 minutes, put it back in the shop.  Coupla days later went out to mow again - wouldn't start, starter just clicked.  Hmmm - dead battery?  Put the charger on overnight - no change, wouldn't turn over at all.  Pulled the starter, put current to it - turns over fine.

Pulled the plugs, put tranny in first - engine won't turn at all, forwards or backwards.  No water in oil, it had great oil pressure and ran really well - there was some stumbling when I was mowing the last time, but I think it was because I was messing with the carb and turned the main jet out too far.  Plugs were black, prob running rich.
Anyway, talked to Mark L., he mentioned trying to turn it over by using 3rd gear instead of 1st.  I tried it today - the engine will turn over a bit in 3rd gear.  1st or reverse it will not budge.  So it is not totally stuck, just really really hard to turn over.
Any ideas?  Anyone run into something like this?  Spun bearing is the only thing I can think of.
Thanks and cheers,
Stumped in WhoVille
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Dean(IA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dean(IA) Quote  Post ReplyReply Direct Link To This Post Posted: 15 Jul 2011 at 6:32pm
Is it  possible to get the transmisssion stuck
in 2 gears at the same time? If the shifter
mechanism is badly worn, this might be
possible. The experts need to jump in
on this one, if there are other possibilities.
 If you took the starter out, that eliminated
the usual culprit, that the starter gear is
jammed into the ring gear.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 15 Jul 2011 at 9:26pm
I would put the hand crank in the front and give it a try. The starter spinning with no load doesn't mean it will turn the engine over. I cleaned up the starter on my G and put the battery charger to it on the bench. It worked, so I put it on the tractor, nothing. It had a bad wire which wasn't making for a good circuit.
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Creek Jenkins View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 16 Jul 2011 at 9:03am
The tranny shifts fine - I am sure the problem is in the engine.  It just turns over really hard, even with no plugs in it.  I put Kroil in the cylinders, but that made no difference.  Seems like with the plugs out I should be able to spin it over in either direction by pushing in 1st gear.  I did clean the wire to the starter up - both ends - and gave it a try.  No go.  3rd gear does turn it over, but seem like it shouldn't turn that hard - I don't have a hand crank, so I'm limited to how I can try to turn it over.
cheers,
Creek
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Alberta Phil View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Alberta Phil Quote  Post ReplyReply Direct Link To This Post Posted: 16 Jul 2011 at 10:20am
With the plugs out you should be able to turn the engine over by the fan blades if your belt is adjusted right!  Sounds like an internal problem, possibly a spun bearing shell.  If you don't have a crank, take a piece of 3/4" shaft and drill a hole through near the end so you can drive a piece of 3/8" rod or a 3/8" bolt shank through. This can act as your crank by turning it with a pipe wrench to see how hard it is to turn the engine over.
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Creek Jenkins View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 10:09am
Phil -
You got me thinking about how hard the engine turns over.  I don't have the crank and I was going to make one up in the shop yesterday, but instead I took a pry bar and went in the starter hole.  The engine barred over easily (still no plugs in it).  I am thorougly embarassed - I assumed the engine was froze up or bound up because I could not turn it over by pushing in 1st gear.  The mech advantage doesn't work out - I can turn in over in 3rd, but first is trying to turn it too fast.  Embarassed, but relieved.
I went to work on the starter then - I have a battery charger that has a "booster" setting on it, starter turns over like mad (note that the tractor was converted to 12 volt at some point, so the 6 volt starter always spun the engine over pretty fast).
I put the starter back in - won't turn.  Cleaned the battery terminals, cables, wire brushed where the ground wire bolts to the steering support.  Still won't turn.  I can hear the battery pop and sizzle a bit though - sounds like it is taking a helms of a draw.  If I put the booster on the starter directly, it pegs the meter at 10+ amps, but won't turn - won't even run the bendix out.
Could the starter just be weak, will only turn under no load?  The ring gear teeth have a some burrs, but it sounds like it doesn't even run the bendix out to engage when in the tractor.  The starter has two holes in the side for the keeper bolt, one slightly ahead and below the other.
Tonite I will try to clean up the starter - maybe it is not making a good ground to the housing - although it looks good, bare metal and no rust.  And if it isn't making good contact why is it burying the needle on the booster / charger gage?  If that doesn't work I guess I will have to try a new starter - I can't think of what else it could be.
cheers,
Creek
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Dean(IA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dean(IA) Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 10:17am
The ground strap on a B or C goes to the pipe
that supports the steering tube. Sometimes the pipe
loses contact with the torque tube. Have you
tried running the ground from the battery
to the frame of the tractor? With the
gauge pegging, this doesn't sound like
the problem, but is probably worth
checking it out.
I have only run into the above problem
about twice, so it is possible but unlikely.
HTH
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Coke-in-MN View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 10:33am
One thing i learned about a bad battery , when heavy load is put on it , a bad cell will boil or make a lot of gas or one can hear the cell cook off.
 Sometimes the problem is easy to find and other times it is the easy one that is overlooked to think the worst has happined.
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"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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Dick L View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 10:39am
The main grounding point on the starter its self is the lock stud and not the hole it fits into.  Any bad connection will get hot when power is placed on it. Feel for hot spots at the connections while you have power on the starter. A week place is the starter switch deal. I have one that I have to really jam the starter rod several time to make good contact before the starter will turn the engine. I would find a hand crank to see how hard the engine turns over very soon.  You didn't happen to tighten any bolts where the mower attaches to the torque tube by any chance? The bolts that go into the side of the bell housing part will hit the flywheel if to long.
You really don't want to force a tight engine before knowing what is causing it to be tight or how tight it actually is. If you can't turn it with the crank it will be time to drop the pan. 
 


Edited by Dick L - 19 Jul 2011 at 10:47am
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Creek Jenkins View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 2:34pm
All good points - I have a brand new (1 month old) battery in it but that doesn't mean it isn't bad, I'll try swapping batteries.  Also the bad ground between the steering post support and the torque tube - I will try grounding to the frame or engine directly and see if that helps.
Dick brought up a good point too, I'll look for hot spots.  I was able to turn the engine over easily with a pry bar in the starter hole, I turned at least one full turn with plugs out with very little effort.  I will try it again tonite just to make sure.  I did just mount a Sunmastr mower, but no bolts went in the torque tube - it is a hyd lift so the lift mechanism is on the RH step thingy. 
And the switch on the starter, I might pull that off and have a look inside.  Lots of things to try tonite - I'll let you know what I find out.  If nothing works I might have to get a starter on order - dang grass is still growing.
cheers,
Creek
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Orange Blood Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 2:51pm
I am thinking the starter has an internal short, if you had a bad connection somewhere there would be esentially no current, and no buzzing or other noises from the battery.  If the battery has the right voltage, and the cables jerk a little bit when you hit the starter, and the starter doesn't do anything, then the starter is locked up, or has a dirrect short in it.
 
HTH
 
Anthony
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave Richards (WV) Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 3:42pm
Creek, Disengage the hydraulic pump before starting.  I had a CA with a load on the loader.  Couldn't figure why the engine was locked up.   Dah.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DREAM Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 2011 at 6:44pm
Might even try running a longer negative cable out directly to the rear of the starter. My grandad was having trouble with his. he added another cable from the steering column support directly to one of the studs that hold the endcaps to the stator on the starter. make sure it's nice and clean under there, then give it a try. Also try another battery. Like Coke said, a newer battery can be bad. The sizzling sounds you hear might indicate that. Also could be a short inside the starter switch. Just has "laminate paper"(used as an insulator in electric motor rewinding) to insulate some of the contact from the inside of the contact casing. I had one of those go bad. Caused about the same problem.
I didn't do it! It was a short, fat, tall, skinny guy that looked like me!
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Creek Jenkins View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 8:58am
I did some more "research" last nite - after it rained it cooled off a bit, but then the humidity came back and the mosquitoes finally drove me inside about 9:30.
Anyway, I pulled off the starter switch - the contacts were slightly arc melted, but not bad. I checked the starter out again - the gear is fairly loose on the spiral when it is in the unengaged position, but run it out and it tightens up fairly well.  I put the starter back on, and put power to it - you can hear it run the bendix out, but as soon as it contacts the ring gear, it stops and the ammeter pegs.  Starter just hums, doesn't turn.  Take power off and the bendix does not run back it, it stays (I assume) engaged on the ring gear.  I pulled the starter and to be sure the engine wasn't the problem, I put a bar on the ring gear - the engine turns over very easily (plugs are out). 
The ring gear has some burrs on the teeth, but up until a couple of weeks ago, the starter engaged fine, in fact the 12 volts engaged it with vengance and the motor turned over pretty fast.
So I am thinking that the starter is just weak, it will only turn over under no load, although the bendix not disengaging is puzzling.  If it was the bendix being shot or worn out, I wouldn't think it would stall the starter, it just wouldn't engage......?
If it was the ring gear somehow jamming the bendix, you would think I would be able to find a spot where it would engage. 
I thinking I should pick up a new starter, or have this one overhauled.
cheers,
Creek
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dakota Dave Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 9:12am
You have a bad starter. 12 volts will cause internal shorts in the armature windings. it will sometimes spin with no load and lots of amps . but wont turn a engine.  I've burned up a starter every 15 to 20 years. don't crank for more than 10 seconds without a cooling period and your starter will last a long time even using 12 volts.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 9:15am
That would be my next move. I would get a different starter to try. Sure sounds like you have run the bases.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 9:45am
Draw test your Battery first to make sure the Battery isn't the culprit. Sulfated Batteries sound just like you explained. (OR try another Battery.) You cleaned and serviced all your connections already, so I would think that would have eliminated that possible problem. With the Battery making a sizzling noise, that's either the starter pulling a big time draw because of an issue inside, or the Battery itself with a shorted cell. Usually, starter motors just don't fail over night unless the nose cone broke or the connection was lost at the starter switch. They usually show signs of sluggishness or another issue such as smoke, etc. Definately a connection issue somewhere there, whether the Battery, ground or Starter....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boogerowen Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 10:02am
Re-build starter................then put the little feller back to work...
 
 
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jul 2011 at 1:08pm
Thanks guys for your input, a friend of mine dropped by my work today, he has a neighbor that rebuilds AC starters, generators etc.  He is going to drop off my starter and have the guy rebuild it.  I'll let you know if that works!
Now I just have to find a new main drive belt for the Sunmaster and I'll be all set.
 
cheers
 
Creek
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Creek Jenkins Quote  Post ReplyReply Direct Link To This Post Posted: 25 Jul 2011 at 1:03pm
Well I finally solved the mystery.  After a month of fiddling around, imagining all kinds of worst case scenarios, the answer turned out to be pretty simple.  Unfortunately, so am I or I would have solved it faster and not put myself thru all this.
 
I had the starter rebuilt - the guy said it had a bad brush and the bushing in the nose was worn.  He said it was prob allowing the gear to cock a bit and jam up.  Only cost me $30, so I figured that wasn't too bad.  Took it home, put it on and ................no difference.  Hmmmm.  That was disappointing.  So I figured in spite of using my booster battery charger, the brand new battery was probably getting a bit low.  Might as well throw the charger on overnight.  Came out the next morning - charger was still showing about 8 amps.  Crikey!  My 3 week old battery is dead as my grandfathers cat!  Took it back to the store, they replaced it.  Came home, hooked it up it spins over like you cannot believe.  Put in some new plugs and she runs pretty slick. Every 3rd or 4th time the starter is engaged it doesn't quite catch and grinds a bit, but I think if I move the starter to the other, farther in position, that may be taken care of.  I assumed the new battery was okay.  Big mistake.
Cheers,
Sheepish in WhoVille
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Post Options Post Options   Thanks (0) Thanks(0)   Quote junkman Quote  Post ReplyReply Direct Link To This Post Posted: 25 Jul 2011 at 1:18pm
Tore the drive motor out of my skid loader for it was making skipping noises. seen some play in the gear on the drive motor so I figured it was toast like the other side was a few years ago. got it out and hay it was just fine. 4 hours of hot, greasy and nasty work and now come to the conclusion the chain was just too loose. My last name is Jenkins to, sounds like we might be related LOL
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rawleigh Quote  Post ReplyReply Direct Link To This Post Posted: 25 Jul 2011 at 1:26pm
I just had to rebuild the starter on my 930 Case diesel.  I sent it to a "repair person" last year and for $80 it started a little better.  I figured the batteries were old and that was as good as it gets.  this spring it got slower and slower, so I replaced the batteries for $250.00.  That was a little better, but then one day while mowing the starter gave up.  The little screw that the brush grounds to was glowing red and shooting sparks.  I opened it up and the terminal on one of the ground straps was burned off.   The little bolt that grounded it to the case was loose!!  I ordered a brush kit from NAPA for $3.50 and made a new terminal for the strap.  Now the diesel turns over like a gas V8 and I am kicking myself for wasting the money last year on the "repair".  My point is don't be afraid to open them up.  There isn't that much to them.
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