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6 volt starting problems

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CTuckerNWIL View Drop Down
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    Posted: 15 Aug 2017 at 5:45pm
I put my WC mostly back like the original owner had it and used a coil and distributor, instead of a mag. The engine runs great since everything was rebuilt, but it doesn't want to start with the electric starter. It tuns over great, but will only fire if I let off the starter at the "right time". It will pop right off with a couple turns of the hand crank.
 Last week I checked battery voltage setting at 6.5. When I crank it with the starter it drops to 5.5 volts. Is that too much drop in voltage to let it spark, if everything else is right?
 The cables are heavy duty enough but there may be primer paint under the ground cable where it attaches to the frame and in the hole where the starter mounts. Anything else I can look for to make this thing fire up right?
 The battery seems to hold enough charge to crank it for a good while. It's a 5 year old Interstate. 
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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acd14lwfl View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote acd14lwfl Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 6:04pm
I have a model A ford and it is still 6v.  However, I use a 12 v battery so it will start easily.  I think that your coil is not getting enough voltage to excite the secondary field, which fires the spark plugs.  The starter fields are wound heavier in a 6v starter because of the amperage, so using a 12v battery reduces the amperage and spins the motor faster.  You will need to add a voltage reducer resistor in the coil primary to drop the voltage to 6v on the coil...available at NAPA.
The old remedy was to install an 8v battery in the 6v system, but I dont know if they are still available. 
Good luck
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Ken McGregor View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ken McGregor Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 6:35pm
Had the same problem in both my WD45 and WD (Both on 6 V. ) A new coil returned both of them to normal. Just my $.02 worth.

regards,
Ken McGregor
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 7:18pm
It's been a while, so I'm not sure what coil I have, but seems I got a new one when I went thru the distributor. I'm not gonna switch to 12 volts because I have a good working generator and all new wiring with a cut out and proper light switch.
 These things worked fine for decades on 6 volts, if well maintained. I just have to figure out where the real problem is.
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Bill Long View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bill Long Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 8:29pm
Charlie,  When all we had to work with was 6 volts we were told and found out by experience that one had to carefully clean every contact.  From the ground to the starter connection.  Especially the battery connections.  I think I still have my wire brush cleaners. Also, we had to use very heavy connecting cables from the battery to the starter and ground.  Not the ones for the 12 volt
Course, I know you know all that but give it a try.  
Let us know how it goes.
Good Luck!
Bill Long
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Gerald J. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 9:18pm
Wallyworld battery kiosk starter cables are way to small for 6 volts. Every connection in the starter circuit, battery, frame, starter mounts, hot cable battery to starter switch, contacts in the start switch, and connection from start switch to the battery post on the starter are critical. Failure of any one to carry 300 amps without serious voltage drop can keep the engine from cranking well. 6 volt battery cables ought to be 0 or bigger, not 4 gauge.

My gas 4020 uses a 6 volt coil on a 12 volt battery, but with a resistor. A special contact on the starter solenoid supplies full battery voltage to the coil while cranking. Seems to work well. It would take a separate relay on your tractor and a three volt coil with external series resistor to emulate the circuit at 6 volts. Is the coil polarity the same as the battery polarity? Wrong polarity on a coil will get some spark but not as effective a spark as proper polarity.

It would help ignition while cranking to connect the ignition switch to the cable near the battery post rather than at the starter switch.

The ground wire connection to the frame needs to have a full bare area, not just the bolt, but all the connecting surface bare on the wire lug and the frame. Ditto for the starter mounts and the battery box mounting if the ground goes to it.

On a 6 volt system my experience dating back to 1955 is that battery posts and connectors need to be cleaned twice a year because there's not enough voltage to tolerate voltage drops.

5.5 volts at the battery isn't too unusual while cranking. A better test is to check the voltage at the starter, ideally it will be at least 5 volts. Cleaning connections and using large sized conductors is what it takes to keep from loosing voltage at the starter.

Gerald J.
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 15 Aug 2017 at 9:42pm
Originally posted by Gerald J. Gerald J. wrote:

Wrong polarity on a coil will get some spark but not as effective a spark as proper polarity.

It would help ignition while cranking to connect the ignition switch to the cable near the battery post rather than at the starter switch.

The ground wire connection to the frame needs to have a full bare area, not just the bolt, but all the connecting surface bare on the wire lug and the frame. Ditto for the starter mounts and the battery box mounting if the ground goes to it.


5.5 volts at the battery isn't too unusual while cranking. A better test is to check the voltage at the starter, ideally it will be at least 5 volts. Cleaning connections and using large sized conductors is what it takes to keep from loosing voltage at the starter.

Gerald J.


 I should have polarity right, but I will check that first.
 I had read that coil ignition wire coming from the batter might help and I'll keep that in mind. I know the cables are heavy enough but not sure about the connections.
 I planned to clean all connections and wonder about getting some di-elecrtic grease for all connections?
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 16 Aug 2017 at 7:51am
Tuck,
Sounds to me like one of two things. Either the Battery has a cell starting to go away in it, or the starter is pulling more amperage than neccessary "stealing" power from the ignition circuit. A draw test will determine the Battery. In most cases, where you have a senario as like with your situation, the power source at the Battery itself is not supplying enough power under load especially a 6V Battery which only has three cells. If the Battery passes the draw test, you might have an internal problem with the Starter motor. When you hand crank it, the Starter is not engaged and not drawing on the system. There's plenty of standing voltage in the Battery, (no draw from the Starter) and it fires right off. As for the cables, 1 gauge is the norm. Anything larger works fine also. That's a case where bigger sometimes works out to be better. I have 1 gauge cables on my B which is still 6V and the ole' girl fires up all the time with a full Battery. The Battery is always on a tender to keep it active. Cuts down on the sulfating problem that 6V Batteries have when they sit for long periods of time without being used.... HTH
Steve@B&B
39'RC, 43'WC, 48'B, 49'G, 50'WF, 65 Big 10, 67'B-110, 75'716H, 2-620's, & a Motorhead wife
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian S(NY) Quote  Post ReplyReply Direct Link To This Post Posted: 16 Aug 2017 at 7:59am
Dads "B" has always been persnickity about starting. Turns over very slow... but then it doesnt take much for it to fire up. We had the starter rebuilt but it still doesnt turn over any better... And Yes we have an 8 volt battery on it.  Just bought NEW HEAVY cables and am going to try that before our local show this weekend. :)
God made man.Sam colt made man equal.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DougS Quote  Post ReplyReply Direct Link To This Post Posted: 16 Aug 2017 at 8:05am
You're probably losing another .5 volts or more through your battery cables. You might be able to avoid some of that if you use extra heavy cables. Taking the ignition wire directly from the battery post would avoid that too. An AGM battery would drop less voltage, but they are pricey and I imagine a 6 volt job would be hard to find.
 
ETA: The coil. As Ken mentioned above, it could be the coil. I'm not inclined to believe the coil is bad as much as I'm inclined to believe that you might have a 12 volt coil installed. Check your coil voltage.
 


Edited by DougS - 16 Aug 2017 at 8:29am
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2017 at 8:37am
I kinda didn't think it was a battery problem, or a starter problem, because it will wing over GOOD for a long time if you keep on it. I don't do that, just try to bump it over TDC so I'm off the "draw" when it fires.
 I had to take the battery out of another tractor to put my maintainer on it , because I don't have a 6 volt maintainer.
 I guess I better go look at the coil and clean some connections. I forgot to look for some grease while in town yesterday
http://www.ae-ta.com
Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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When you get it going, check the timing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jange01 Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2017 at 11:43am
Quote I put my WC mostly back like the original owner had it and used a coil and distributor, instead of a mag. The engine runs great since everything was rebuilt, but it doesn't want to start with the electric starter. It tuns over great, but will only fire if I let off the starter at the "right time". It will pop right off with a couple turns of the hand crank.

Has it ever started easily since the battery ignition was installed?

I have seen wiring done wrong where when the starter is cranking, no voltage is going to the coil. Let off of the starter and if the motor turns enough and the spark happens, they start.

Do you know if you have voltage at the coil while cranking?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2017 at 3:09pm
There is voltage at the coil, or it wouldn't start when I let off the starter switch. Evidently, it's not getting enough while the starter is cranking it  over.
 Timing is right to my ear and she backfires twice when you throttle down from WOT after warming up.
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DougS Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2017 at 3:32pm
It is wired like OEM, isn't it? With the pull lever to the starter. You didn't add a keyswitch and solenoid?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2017 at 4:08pm
hmm. this....
There is voltage at the coil, or it wouldn't start when I let off the starter switch
.....
Please check to be sure there IS voltage on the coil WHEN starting !

I've had riders and one of my D-14s where the ignition switch was wrong or faulty so it'd turn over with no power to coil;let go, key goes to 'run' and engine would start and run. Luck of the draw the engine was spinnng just fast enough and the plugs fired at the right time.

Also, if you haven't done so , replace 100% of the wiring. Get a 'kit' from Steve or make your own. One way or the other, you NEED to be SURE the wiring is correct.

Jay
 
There is voltage at the coil, or it wouldn't start when I let off the starter switch
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 18 Aug 2017 at 9:47am
Originally posted by DougS DougS wrote:

It is wired like OEM, isn't it? With the pull lever to the starter. You didn't add a keyswitch and solenoid?

 It's a 35 WC but had the starter and generator add by the original owner. ALL wiring is just like the styled tractors and ALL new.
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 18 Aug 2017 at 9:50am
Originally posted by jaybmiller jaybmiller wrote:

hmm. this....
There is voltage at the coil, or it wouldn't start when I let off the starter switch
.....
Please check to be sure there IS voltage on the coil WHEN starting !

I've had riders and one of my D-14s where the ignition switch was wrong or faulty so it'd turn over with no power to coil;let go, key goes to 'run' and engine would start and run. Luck of the draw the engine was spinnng just fast enough and the plugs fired at the right time.

Also, if you haven't done so , replace 100% of the wiring. Get a 'kit' from Steve or make your own. One way or the other, you NEED to be SURE the wiring is correct.

Jay
 
There is voltage at the coil, or it wouldn't start when I let off the starter switch

The ignition switch is a push pull (on off) switch on the electrical box and puts battery voltage directly to the coil.
ALL wiring is 100% new and everything works, cept one headlight has a ground problem internally, but works most of the time.
http://www.ae-ta.com
Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Butch(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 18 Aug 2017 at 10:47am
Assuming that the battery is fully charged and that the tractor is cranking over decently take a length of wire and install it on the battery side of the coil, then either vise grip the other end to the battery post or have somebody hold it there and try to start the tractor. If it starts go on the hunt for your voltage drop problem, if it does nothing for starting I would try a different coil.  Another poor person trick is to close up the plug gaps to 020 or so and try that.

My D-19 was doing same thing  but was spinning fast enough to start when I let off the starter,, a coil fixed it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 18 Aug 2017 at 3:58pm
That's what I plan to do Butch. The coil was new, from Farm and Fleet, that's enough to draw suspicion right there LOL I plan on taking the digital meter over and check primary windings too.
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DougS Quote  Post ReplyReply Direct Link To This Post Posted: 18 Aug 2017 at 4:23pm
If you measure 3.2-ish ohms across the primary, you have a 12 volt coil. If you measure about 1.5 ohms it should be a good coil as long as the secondary is good. If you need a 6 volt coil go to an auto parts store and get a coil for an early 60s MOPAR car. Those were 6 volt coils that used an external ballast resistor.
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