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185 engine dying...what are all the possibilities?

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design219 View Drop Down
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    Posted: 02 May 2013 at 3:42am

I recently inherited a 185 (1971 or 72 I think) from my deceased father-in-law. I drove it home (about 4 miles) and a few days later, I mowed the fields (about 1 ½ hours). It started losing power and after a few minutes died. I could restart, but it would very soon die again.

I suspected a fuel delivery issue, I checked the sediment bowl (it had a bit) and found it had no screen. I replaced the bowl with a new one and replaced the fuel filter. No luck.

I searched the web and found many similar problems suggesting a clogged return line. I tried the suggested diagnosis of loosening the timing cover plate until fuel leaked and that worked. I was able to drive it back to the shed about 100 yards. I blew out the return line and found no obstruction. The check valve seems to be okay (I guess).

From what I’ve read, the problem stems from a degraded governor ring in the Roosamaster fuel pump, but I’m not seeing any evidence (everyone says you should see black gunk clogging the valve or line). I also loosened the timing cover again and put a towel to catch fuel to see if I could see any bits of the black gunk and found none at all.

My father-in-law was a good mechanic and had many tractors. I believe he had this tractor for only a couple years and I have no way of knowing if he rebuilt the pump, or if the previous owner (unknown) rebuilt it.

So, what am I missing? What else should I try? I’m NOT a mechanic, and this is all new to me, just trying to figure this out. 

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design219 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 3:48am
One other thing, someone told my wife that each injector needs to be bleed anytime you change the fuel sediment bowl, but that happened after the initial problem. If the injectors needed to be bleed, would the tractor run at all (as it does for about a minute, or with the timing plate lose)?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote captaindana Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 4:52am
Try to make sure your fuel cap is venting!
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design219 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 6:01am
I did take the fuel cap off to see if that was an issue, but it made no difference.
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MACK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 7:04am
It is the check valve in top of pump. Take the glass ball out along with spring and alot of black stuff. Put fitting back in and it should run fine. You should get the weight retainer replaced soon.  MACK
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design219 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 7:14am
Oh, I didn't know you could take the ball out. How do you do that? When I checked the valve, I just looked through it and pushed on the ball to make sure it would move, and it did. I just did a visual inspection for the gunk and didn't see anything. I don't know how those valves are supposed to look, or come apart. I'll take it off again this evening and check it out.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Redwood Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 7:15am
If the screen was out there could be a clog anywhere in the system. If it were me I'd clean the entire fuel delivery system from tank to cylinder, reassemble and give it a whirl.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 7:35am
Originally posted by design219 design219 wrote:

Oh, I didn't know you could take the ball out. How do you do that? When I checked the valve, I just looked through it and pushed on the ball to make sure it would move, and it did. I just did a visual inspection for the gunk and didn't see anything. I don't know how those valves are supposed to look, or come apart. I'll take it off again this evening and check it out.
You can take the ball and spring out of the return fitting by grinding the end off, and then prying the small retaining washer out. This is only a temporary solution to get you through the job at hand. You will need to get the pump serviced by a reputable shop as soon as you can. pm me, I can help you with this, and talk you through removal and re-installation.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote scott Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 8:12am
I had a dead bug in the fuel tank of the 220 that would float around until it got sucked into the fitting at the bottom of the tank. When this happened the engine would starve for fuel and finally sputter out. If one undid the hose just before the sediment bowl and blew back up the line to the tank the bug popped loose and everything ran good until the bug... I found the problem when I blew a hydraulic line under the tank/cab and had to drain the tank. Cleaned the tank out and problem solved.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 8:20am
Originally posted by scott scott wrote:

I had a dead bug in the fuel tank of the 220 that would float around until it got sucked into the fitting at the bottom of the tank. When this happened the engine would starve for fuel and finally sputter out. If one undid the hose just before the sediment bowl and blew back up the line to the tank the bug popped loose and everything ran good until the bug... I found the problem when I blew a hydraulic line under the tank/cab and had to drain the tank. Cleaned the tank out and problem solved.

This is a very good point. This also happens when the flex ring breaks apart, and the return ball gets knocked out, then all the flex ring material goes through the return and into the tank. He did verify it's a return restriction by loosening the timing cover, and it stayed running. This is why it best to service the pump, and not knock out the ball and keep running it for a while.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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David Maddux View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote David Maddux Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 8:45am
I had the same thing happen to my Case 1835C skid loader. I thought the pump was failing. A buddy of mine told me to grind the end off of the fitting and remove the glass ball and spring.It was full of black stuff. 4 years ago and still running well.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 9:04am
Okay, grinding the end off of the check valve... is that something you can do with a file? And at best this would confirm a diagnosis of the governor ring being broken up and causing the clogs. This check valve, is it something I could get at an auto parts store? Or is it a very particular design to this Roosa Master pump (hard to find)? Is it at all possible the valve is just bad?

Also, is there any way to tell if a pump has been rebuilt? It's the sort of thing my father-in-law would have done. And seems like this problem should have come up before now since it is an early modle 185.

Again, I'm not a mechanic so I'm being cautious. @injpumpEd , I appreciate the offer for helping with pump removal, but I'm thinking it might be beyond my skill level to do. But I also know I'm talking multiple hundreds of dollars to have someone rebuild.

This doesn't sound like much fun. But man, I like this tractor! It worked great the couple of hours I've used it.

Thanks folks for all the replies!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JC-WI Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 9:11am
David, its best if you take that pump off and get it rebuilt before you need to buy a new pump after the old flex ring finally takes a crap.  And it will cost you more than a rebuild at that point.
 
  William, You said there was no black in the check valve...and the check ball moves, How far did it move?  Can you blow air thru it?  Just for fun, put another fitting in the pump and attach a hose to it and into a bucket. Then watch for fuel return while its running...
 if if it dyes without the check ball in the line then you have a plug else where.
 Check to make sure your lines are completely open to the filter... Check to see if you have air entering the lines like at the hand primer...
 There are two fuel filtersbowls under the tank, check both of themand make sure they are open too. 
 Fine crap in filter will plug filter up... change it again if nothing else seems to be a problem...
  Good luck
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The truth is the truth, sugar coated or not. Trawler II says, "Remember that."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JC-WI Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 9:18am
 William, When my XT died in the field,I took the fitting off and took the the ball out with what ever I had at the moment witrh me... My jacknife or something... at it was 9 at night and dark out and had to get it going again... Drove it for the rest of the season that way but had the pump redone the next spring and there was not much left of the gov. plastic ring. The rebuilder put in a upgrade and said that I will never ha7ve that problem again.
  
  Make sure it is your pump causing the problem first before taking it off, because its not real cheap.  Plugged lines, bugs in the fuel tank etc. are the less costly things to look at.
He who says there is no evil has already deceived himself
The truth is the truth, sugar coated or not. Trawler II says, "Remember that."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 02 May 2013 at 12:43pm
Sometimes when that governor ring fails in the pump it will run the engine speed up into NASCAR engine speeds and the tractor engine isn't lubricated or balanced for that. Nor is the flywheel made for those speeds. The damage from the engine coming apart can be terminal for the block, the tractor, and the operator. Better to get that governor ring replaced while the rest of the engine is still in good condition.

Gerald J.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote David (in Mi.) Quote  Post ReplyReply Direct Link To This Post Posted: 03 May 2013 at 5:30am
 You guys should all listen to Inj. Pump Ed.   You can open return line, and it will run. But you are not seeing and knowing is when that ring has gone bad, it is wrecking the two metal pieces  inside that it hooks together in the first place.  I have fixed lots of these pumps and it is not that big of a deal.  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2013 at 9:07am
Update: I actually started to file the check valve open, but I stopped myself and re-read this entire thread and decided to no do so on injpumpEd's advice. So I took the valve and soaked in for a few hours in some penetrating fluid and worked the ball in and out every so often. I still never saw any evidence of black particles as everyone describes from a degraded plastic governor ring.

I put it back on and now everything is running great!

So... I know that the governor ring might still be the problem and I will find out if the problem keeps happening, but what I also don't know is if the pump had ever been rebuilt. As I said earlier, that is exactly the kind of thing my father-in-law would have done, just for fun if not necessity. The tractor did sit for a couple years after his death with only occasional starting by my brother-in-law.

Two questions:
1. is it possible that the valve was just gummed up a bit to have caused the problem, and not a governor ring issue?
2. is there any way to tell if the pump has been rebuilt without tearing it apart?

And thanks again for all the feedback folks!


Edited by design219 - 12 May 2013 at 9:10am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2013 at 9:26am
Originally posted by design219 design219 wrote:

Update: I actually started to file the check valve open, but I stopped myself and re-read this entire thread and decided to no do so on injpumpEd's advice. So I took the valve and soaked in for a few hours in some penetrating fluid and worked the ball in and out every so often. I still never saw any evidence of black particles as everyone describes from a degraded plastic governor ring.

I put it back on and now everything is running great!

So... I know that the governor ring might still be the problem and I will find out if the problem keeps happening, but what I also don't know is if the pump had ever been rebuilt. As I said earlier, that is exactly the kind of thing my father-in-law would have done, just for fun if not necessity. The tractor did sit for a couple years after his death with only occasional starting by my brother-in-law.

Two questions:
1. is it possible that the valve was just gummed up a bit to have caused the problem, and not a governor ring issue?
2. is there any way to tell if the pump has been rebuilt without tearing it apart?

And thanks again for all the feedback folks!

sometimes the flex ring material is such small pieces, that it can be hard to see them. There is a chance it was gummed up. It can't be rebuilt without taking pump off the tractor, and completely tearing it down. Anything less is not a rebuild. It can rebuilt once you can spare it a while. This problem will likely come back sooner or later, just be prepared. A rebuild of your pump can run around $500 to $600 depending on what it looks like once torn down. These are DB pumps. DC pumps as found on D21/210/220's have been running quite a bit more though.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2013 at 9:28am
Genrally speaking, if the tractor has not been repainted, and the injection pump is still orange, it is probably original. Many times they are left unpainted when rebuilt and/or have a "rebuilder business" tag stuck on them. From the A-C factory, there is no rebuilder tag on them period. Look at the mounting nuts that hold the pump to the timing cover. If they have any paint missing on them from a wrench, the pump has been removed....pretty easy to tell if a wrench has removed a nut or bolt if the paint is damaged.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 19 May 2013 at 9:19am
Yep, here is the evidence...



You can see the remains of the governor ring... the black crud... in the pump.

I'm having a local diesel shop do the rebuild this week. The guy who took the pump off for me, and is doing the rebuild agreed with the diagnosis before he started and he seems to be very familiar with this problem. He's done many of these rebuilds before. I hope to have her running again by weeks end. Smile I also expect to be about $800 poorer by weeks end. Cry
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CaseyCreek Quote  Post ReplyReply Direct Link To This Post Posted: 20 May 2013 at 12:44pm
I'm glad you found the source of the problem and that you can get it fixed soon.  I know $800 sounds like a lot, but try pricing a pump rebuild on some of the newer AGCO stuff.  My brother just paid $3500 to get an AGCO/Massey Ferguson going. 

Once you are back up and running, you will be glad you spent the money.


Edited by CaseyCreek - 20 May 2013 at 1:06pm
D17 Series III,D17 Series IV, 185
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design219 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote design219 Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2013 at 6:08pm
Final result: Pump rebuild, totally fixed the issue! Just wanted to post for future people with the same problem.



By the way, if anyone needs a pump rebuilt in southern Kentucky (Somerset area) pm me and I'll give a good recommendation to the guy who did it for me. Fair price and excellent service.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote dallmanb Quote  Post ReplyReply Direct Link To This Post Posted: 08 Jun 2015 at 9:44pm
hey Design29, is the timing window that little plate with the 2 screws next to the model no. plate?   Also, is the crud your seeing from the top of the pump removed?

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