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Case 1845C 3rd alternator

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thendrix View Drop Down
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Joined: 04 Feb 2013
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    Posted: 29 May 2020 at 6:08pm
I'm about to replace the third alternator since around Christmas on my 1845. It's a 1996 1845C with the Cummins 4B. I got the alternators at Napa and they're Wilson alternators. The guy at Napa was very surprised when I brought the first one back after about 2 months and now it's been about another 2 to 3 months it's not charging again according to a battery tester. I had to jump it off today and after running it for a few hours the battery shows on the weak side of the good range while the engine is running. According to the gage on the tester it's around 11 to 12 volts running and if I'm not mistaken it should show between 12.5 and 13.5. What do you guys think? Bad alternators or something else to look for?
"Farming is a business that makes a Las Vegas craps table look like a regular paycheck" Ronald Reagan
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steve(ill) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 6:27pm
Your right that the alternator needs to put out around 13.5 volts.... Also the charge depends on the wiring and the regulator... I assume you have an INTERNAL VOLTAGE REGULATOR  in the alternator ?  That would have been common in 1996.... Something is REGULATING the voltage and it does that by MONITORING the battery voltage and INCREASING charge out put when needed... Since it worked for 2 months, i assume when FIRST installed you had 13.5 volts out put ?   NAPA should be able to test the alternator on the bench and verify that it has no or low output.

If you get a new alternator, verify the OUTPUT from day one.. The alternator probably has 2-3 wires going to it.. ONE BIG is the output.. NOrmally there is a small wire or two that causes excitation and " turns the alternator on".... and monitors the battery voltage to determine alternator output..... A wiring diagram would heop.
Like them all, but love the "B"s.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 6:40pm
Have you load tested the battery(s) ??
A bad battery( internally shorting cell) will kill an alternator by having it try to dump a LOT of current into it over a long period of time. This is where an ammeter is important, it'd SHOW you what's going on.
If the battery(s) good, then probable wiring issues.
simple test, if you disconnect the alternator from the wiring, it should give 13-14 volts output. If it doesn't alternator is bad.
3 D-14s,A-C forklift, B-112
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thendrix View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote thendrix Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 6:46pm
Yes it is an internal voltage regulator and the battery was replaced about 3 weeks or so ago. But now that you mention it this is the 2nd battery I've put in it in the past 2 to 3 months. I'll try the test you mentioned Jay and see what I get.
"Farming is a business that makes a Las Vegas craps table look like a regular paycheck" Ronald Reagan
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steve(ill) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 6:48pm
Tyler, i could not find a 1845 skid steer.. this is a 1835.  Note on the alternator there is a couple small wires in addition to the large charge wire.. The small wire with the resistor and diode is probably the "signal wire" to turn the alternator on and make it charge... If you alternator WORKED ONCE, then quit a month later that is one thing... IF if NEVER put out 13.5 volts, then you might have a WIRE problem and not an alternator problem. ............. i assume your battery is good since it worked for a month.

if you have a volt meter, turn the key ON, but dont start.. Measure the voltage at the BIG wire on the alternator ( should be 12 volts)... Then measure the voltage at the SMALL wire on the alterntor ( should be less than 12).... the negative lead goes to the alternator case........... when you start up, the BIG should go to 13.5 and the SMALL wire should be LESS than that. ...... might be a good test to take the wires OFF the alternator when NOT RUNNING and check the voltage on each.




Edited by steve(ill) - 29 May 2020 at 6:56pm
Like them all, but love the "B"s.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boss Man Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 7:59pm
Charging should be 13.5-14.5. I would start cleaning connections. Could be a bad ground or dirty power connection wiping them out. What shape is the starter? A starter that is drawing hard will over work the alternator and battery shortening their life.
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thendrix View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote thendrix Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 8:54pm
Steve, I've got an 1845 wiring diagram somewhere on this phone. I'll check it and see if it's the same then go checking.

Boss man, as far as I know the starter is in good shape. With a good charge on the battery it cranks fine so I'm assuming it's ok. Never noticed it lagging.
"Farming is a business that makes a Las Vegas craps table look like a regular paycheck" Ronald Reagan
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HD6GTOM View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote HD6GTOM Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 8:55pm
I have a Hydro Mac with a Motorcraft alternator. Just took it back to the rebuild shop. Had it done last fall. Guy said he put a heavier duty regulator on it this time. Last regulator he put on it starting charging 35 amps. My old loader sits out all the time. You might ask if they have a heavier duty unit.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote wjohn Quote  Post ReplyReply Direct Link To This Post Posted: 29 May 2020 at 9:00pm
May not be the problem but it never hurts to replace the battery cables. My Dakota went through an alternator and did a bunch of funny stuff due to a bad positive battery cable that had intermittent connection. I would agree that you probably have a regulator or bad connection issue somewhere.
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encreed View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote encreed Quote  Post ReplyReply Direct Link To This Post Posted: 30 Nov 2021 at 3:11am
yup bro you are right some time the problem is with regulator or some where with the connection. so it is better to check to both and if they had problem than change them.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DMiller Quote  Post ReplyReply Direct Link To This Post Posted: 30 Nov 2021 at 4:28am
Hand over hand the wiring, I suspect gonna find a worn spot making intermittent short as well deep corrosion resistance causing the alternator to Hard Charge at times and cooked itself.  Would also explain the battery being hard cycled as works both the same way.
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thendrix View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote thendrix Quote  Post ReplyReply Direct Link To This Post Posted: 30 Nov 2021 at 5:51am
I'll look it over again. Haven't had a chance to work on it yet. Between the farm and the kids it seems like there's ALWAYS something else to do
"Farming is a business that makes a Las Vegas craps table look like a regular paycheck" Ronald Reagan
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Steve in NJ View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 30 Nov 2021 at 7:30pm
The first thing I tell customer's is to do a draw test on the Battery. New or not, if you have a Battery that's having an issue internally, that will almost always take out an Alternator. May take a little time, but it'll take em' out. Also, make sure the Alternator case is grounded correctly. If it isn't, the Alternator will be searching for a ground. This will show on a Voltmeter where the charging output rate is either low or bouncing around. BTW, speaking of output, on any 12V system, normal charging rate is 13.9-14.5 Volts. 14.2 being ideal. Anything above or below those normal charging rates is a problem, or a problem developing.  I don't know how many customer's I've helped out just this year alone over the phone with charging and operating problems all leading back to the Battery. New ones as well as some that haven't been in service for to long. I don't know what it is, maybe stores not rotating stock, or whatever, but this year has been the year for the "Battery issue". The Battery may be new to you, but you don't know how long its been sitting around till it was sold to you. When Batteries sit, and they're not active, they start to sulfate. Once put into service, depending on how much of a "bridge" started between the cells, sometimes putting it into service activates that bridge even more and eventually you have a dead short internally.....
Steve@B&B
39'RC, 43'WC, 48'B, 49'G, 50'WF, 65 Big 10, 67'B-110, 75'716H, 2-620's, & a Motorhead wife
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