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CA 6v charging system prob

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JaredC(WI) View Drop Down
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    Posted: 28 Apr 2019 at 9:11pm
Just be for calling it a night yesterday taking care of this project


I was going to take one more load out to add to the burn pile. " Mr Tractor" was idling and just shut off. Done. No weird noises or anything. He does this when he runs out of gas (doesn't spit and sputter...just quits). Didn't think too much of it and checked the gas. Plenty in there.

So I go to restart...nothing. Not a partial turn over, no gas rushing out of carb (does this if the battery is real low but not enough to do much else), not a click or a tick, nothing.

Have suspected over the last year the charging system only works partially. Often have to put battery on charger (though didn't have to all winter...go figure!).

So pulled battery and put on charger for the night and went to bed. Also ordered new wiring and tune up stuff from Steve in NJ which I've wanted to do since I got the tractor before brushing my teeth.

This morning put battery back in. Tried to start...still nothing except the sound of me pushing the starter rod.

Went through the wiring system. Found no bare wires but the regular few that I had wrapped with electrical tape and some tape had slipped off-reinsulated .Cleaned battery connections, found a loose nut on the generator field wire terminal- tightened it, found a loose wire on starter switch- tightened it, and then tried to start up.

Fired right off.

Here's what was different though: my instrument panel ammeter was showing no charge. Just sat at zero. It always did show a charge at low, middle, and high be for the issue yesterday. Now at middle light setting and high charge setting it is showing a discharge of around 10.

Did some more work on the dead/dying wind break today with Mr Tractor and took the battery out be for calling it a day.

Need to call Steve in NJ about my order and may pick his brain some when I do.

Thoughts on what's going on with the discharge and not showing a charge anymore?

Thanks much.
Jared
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Gerald J. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 28 Apr 2019 at 9:38pm
Ammeters can rust inside so they don't move both directions. But wrong wiring can keep them from working to show charge. The battery wire from the voltage regulator has to go to the meter post away from the battery so show charging.

There is a wiring diagram in the shop manual:

http://geraldj.networkiowa.com/Trees/Allis-Chalmers-G-B-C-CA-Service.pdf

Gerald J.
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steve(ill) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 28 Apr 2019 at 9:49pm
if it use to show +10 amps and now it shows -10 amps and all you did was charge the battery... see if you charged it BACKWARDS, or have the two cables switched.. You can connect the + and - terminals backward on a charger and reverse charge a dead battery.... or maybe the cables on the wrong terminals ?
Like them all, but love the "B"s.
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Krazy Karl View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Krazy Karl Quote  Post ReplyReply Direct Link To This Post Posted: 28 Apr 2019 at 9:59pm
Need to flash the generator. Field to battery terminal. To tell amp meter the way battery hooked up
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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 29 Apr 2019 at 9:36am
I'll check these things out when I get outside later.

Another thing I forgot to mention in my original post: the field terminal was loose going down into the generator. It didn't want to tighten deep down in there but I was able to pull it way up to where it was real solid/felt seated. Then tightened the nuts up.

So, what is normal for the generator field post: tight deep in or tight as far out as it will pull? Or should that post not have any play at all before having a wire hooked up?

To make sure I understand things from reading other posts: put a wire on positive battery terminal (ground), touch it momentarily (flash) to the field post. Does the engine need to be running to do this?

Thanks all!

Jared
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 29 Apr 2019 at 9:40am
Flash the field terminal with battery voltage a couple times. Then start the tractor and see what the meter shows. Next, ground the field terminal to the tractor , preferably some place there is no paint, and watch to  see if the amp meter shows a higher rate.
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Gerald J. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 29 Apr 2019 at 2:48pm
You want to flash with the ungrounded battery post, not the grounded post.

Gerald J.
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Steve in NJ View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 29 Apr 2019 at 3:22pm
Jared give me a call. Be happy to help ya out.....
Steve@B&B
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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 03 May 2019 at 9:07am
Haven't had a chance to look at anything except to make sure the battery was hooked up correctly.....it was. So no brain fart there. Will let you all know when I get to try some things out.

Jared
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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 04 May 2019 at 9:32pm
Had an hr and a bit to monkey with the tractor today.

Attempted to re polarize the system. No change. So dug into things a little more.

Especially the field post that was loose that I had tightened up and "up" from the "down and inside" where it was since getting the tractor.

Removed the band on the generator. Could see that yes, the field post had nothing connected to it. Could see where one of the fields wires was supposed to be.

The wire was also coiled up some with a tiny glob of solder on the coil. Didn't seem to be sticking anything together. Wondering if a former owner had the field post so far "into"the generator in an attempt to keep the wire sort of pressed together for contact? The contact was enough that the generator ran intermittently? If this is a correct deduction, last weekend after moving field post "up", was I running purely on the recharged battery? What are the odds that the generator was damaged by not having the field hooked up? The manual makes mention of something like this but the manual is in my locker at work right now so unable to double check.

Also saw that the brushes looked brand new, which was a good side note. Maybe so good looking because the generator wasn't even working most of the time? The commuter is abit concave/ wore down from years of brushes rubbing on it. Looks like the brushes are making decent contact though. Anyway, took the generator off and into my shed.

Next step next time I get some time: pull generator further apart to polish stuff up, replace wires from other terminals (50 percent of the insulation on them is disintegrated) and attempt to resolder the field wire back to the field post.

Stay tuned, lol.

Jared




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LouSWPA View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote LouSWPA Quote  Post ReplyReply Direct Link To This Post Posted: 04 May 2019 at 9:55pm
UH, one thing that no one caught.....you said after first incident you charged battery over night, and next day you put battery back on and nothing. then you fiddled with wiring, tightened nut etc. Well, none of that has anything to do with the started running when you pull the rod. I smell bad grounding
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be strong and take heart and wait for the Lord. Ps 27
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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 04 May 2019 at 10:15pm
For sure, Lou. Or a short some place?
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Gerald J. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 05 May 2019 at 9:38am
Without the field wire connected the generator won't generate enough to charge the battery.

Gerald J.
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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 05 May 2019 at 8:38pm
Got the field wire soldered to the field post...it's not pretty, not even a little, but it's sticking pretty good.

Hooked the generator to an old 6v battery that never holds a charge to bench test and it motors. Volt meter said it was putting out 3.5 volts. Don't know if that's normal or not. Once it's back on "Mr Tractor" and I can test it under engine load/speed I won't know if it really is charging or not.

Steve in NJ may yet get it as it does have a pretty decent squeak.

Jared
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ted J Quote  Post ReplyReply Direct Link To This Post Posted: 08 May 2019 at 8:59pm
Sounds like a starter problem.  COULD be the ground like Lou says.....
With a fully charged battery it wouldn't start?  That is NOT a genny problem, hooked right or wrong.
Either starter or ground.  The system is simple!  You can take the genny out, or the battery out and it will still run.
1st - check for a good ground to starter
2nd - check for a bad/stuck starter.

Could have just died when idling for any reason,  probably gas.
NOT STARTING,,,,,,check 1 or 2 above.

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JaredC(WI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JaredC(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 11 May 2019 at 8:24pm
Yeah, Ted I'm pretty sure the initial no start issue was one of the loose wires mentioned in the first post. Wish I'd of tried one thing at a time to know where the problem was for sure. Next time will do.

The secondary problem of no charge and the broken wire on the field wire post is now taken care of! Got around to putting the generator back on today. Charging good :)

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DougS Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2019 at 9:39am
Originally posted by JaredC(WI) JaredC(WI) wrote:

Here's what was different though: my instrument panel ammeter was showing no charge. Just sat at zero. It always did show a charge at low, middle, and high be for the issue yesterday. Now at middle light setting and high charge setting it is showing a discharge of around 10.

Did some more work on the dead/dying wind break today with Mr Tractor and took the battery out be for calling it a day.

Need to call Steve in NJ about my order and may pick his brain some when I do.

Thoughts on what's going on with the discharge and not showing a charge anymore?

Thanks much.
Jared

First of all, are you sure the battery is connected correctly? This smells something like having the battery hooked up with the negative terminal connected to ground. The generator could have repolarized and is charging correctly, but the ammeter is now reading backwards. What is the voltage reading on the battery when the ammeter is showing -10? If it is above 7 volts, this is exactly the issue. This doesn't hurt anything and you could remedy the ammeter issue by reversing the connections at the ammeter. If the battery is connected backwards, you can also change it back and repolarize the generator and everything should look normal. Of course if the battery voltage is below 7 volts while the engine is running, the battery is in fact discharging. You'll need to look deeper into that.

Edit: My mind was think 12 when it should have been thinking 6.




Edited by DougS - 12 May 2019 at 9:48am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim.ME Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2019 at 12:05pm
"Hooked the generator to an old 6v battery that never holds a charge to bench test and it motors. Volt meter said it was putting out 3.5 volts. Don't know if that's normal or not. Once it's back on "Mr Tractor" and I can test it under engine load/speed I won't know if it really is charging or not."

JaredC, just for future reference if you are motoring a generator with a battery it is a motor consuming power, not putting out voltage. I expect the 3.5 volts you saw on your voltmeter was the voltage the battery was holding while the generator was motoring.

Glad to see in your last post it is charging now.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2019 at 1:58pm
Just because a Generator motors, doesn't mean its good........
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