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7018 AC Welding Rod |
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Tbone95
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Joined: 31 Aug 2012 Location: Michigan Points: 12336 |
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Topic: 7018 AC Welding RodPosted: 13 Feb 2023 at 1:22pm |
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Just give it to someone who would use it, or throw it away.
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jaybmiller
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Joined: 12 Sep 2009 Location: Greensville,Ont Points: 24901 |
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Posted: 13 Feb 2023 at 1:18pm |
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hay I have BOTH here, same style package I really should relocate the 7018 AWAY from the welder though..too easy to just 'grab a rod' and then 'fun' happens....
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3 D-14s,A-C forklift, B-112
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Tbone95
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Joined: 31 Aug 2012 Location: Michigan Points: 12336 |
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Posted: 13 Feb 2023 at 12:41pm |
That’s what I have is the AC. Forgot to write that THIS time. |
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jaybmiller
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Joined: 12 Sep 2009 Location: Greensville,Ont Points: 24901 |
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Posted: 13 Feb 2023 at 12:10pm |
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I've found a HUGE difference between 7018 vs 7018AC so I only use 7018AC....
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3 D-14s,A-C forklift, B-112
Kubota BX23S lil' TOOT( The Other Orange Tractor) Never burn your bridges, unless you can walk on water |
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Tbone95
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Joined: 31 Aug 2012 Location: Michigan Points: 12336 |
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Posted: 13 Feb 2023 at 11:41am |
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Well:
6011 Not a problem. 6013 Not a problem. 7014 Not a problem. 7018 Not a chance. Tried all 4 of them yesterday trying to learn something. I'm not saying I made beautiful welds with perfect penetration for all of these, I am NOT a good welder, but usually I make stuff stick together for farm repairs. But I am saying I could strike an arc quite easily and maintain a bead and flow with all except the 7018. Nice sunny day out yesterday, preheated the work, etc., and no-go. BTLSOM
Edited by Tbone95 - 13 Feb 2023 at 11:43am |
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HudCo
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Joined: 29 Jan 2013 Location: Plymouth Utah Points: 3994 |
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Posted: 10 Feb 2023 at 9:06pm |
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i was going to sugest 316 stainless if you only have ac, 6010 5p+ will run ok on ac and is high penitration i dont know what 7018 is the best on ac but i only use atom arc or excalibur. but my opion is just get rid of the ac welder and get a cheap little ac dc miller thunderbolt, this coming from a diehard linclon guy that has had one of those little millers for thirty years
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klinemar
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Joined: 14 Sep 2009 Location: Michigan Points: 8064 |
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Posted: 08 Feb 2023 at 7:51am |
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Wife's Cousin was a Certified Welder working in Detroit on Construction Equipment and Pipe. He always used 5P which is 6010. Gave him good service. When rebuilding Excavator,Loader bucket cutting edges by welding new edges,Davey always used 7018 so no cracks. Of course he had a big Lincoln Gas powered DC Welder!
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klinemar
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Posted: 08 Feb 2023 at 7:44am |
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I had some 7014 that the Flux started falling off it was so old. I threw it in with some scrap steel. My main stick welding rods are 6011,6013 and 7018 and Stainless. I also have a Hobart Wire welder running 0.35 wire with Argon/Co2 mix. Can't use the wire welder outside much as I don't have a curtain for wind.
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DMiller
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Joined: 14 Sep 2009 Location: Hermann, Mo Points: 34931 |
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Posted: 08 Feb 2023 at 7:02am |
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Tensile strength is in the first two numbers IE 70, both have same value, it is the last two that change it up, 1 on both is all positions, 4 or 8 is the change Both will work AC DC + or -. 4 for High Carbon steel general welds and 8 for Hydrogen stability welds. No matter what rod used, CLEAN welding path, well defined trough for weld passes and deposition, well cleaned previous welds for next pass or end up with inclusions and structural integrity problems.
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Tbone95
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Joined: 31 Aug 2012 Location: Michigan Points: 12336 |
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Posted: 08 Feb 2023 at 6:58am |
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I may go to a different store and peruse a little bit. I stood there quite a while reading packages and charts and so on. As I recall, 7014 was not available there. There was one grade there they mentioned on their chart that sounded intriguing for what I was doing, but they didn't have it on hand, I don't remember what it was. I have some old 7014 at home, and I mean OLD, like probably 30 years plus, been sitting in the barn. I can easily strike, and lay the most beautiful bead you ever saw with that stuff, . . .and not penetrate AT ALL, guessing it's so old it's junk.
Edited by Tbone95 - 08 Feb 2023 at 7:00am |
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Butch(OH)
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Joined: 11 Sep 2009 Location: Lucerne Ohio Points: 3842 |
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Posted: 08 Feb 2023 at 6:38am |
7014 does not exibit the same weld qualities as 7018 irreguardless of having the same tensile strength rating. Don't believe me? getb two pieces of scrap and lay a butt weld on them about an inch long. Then put it in a vice and whack the top one with a hammer until it breaks off. Then try same with dry 7018, there is a marked differance in brittleness of the welds. Part of the "obsession" with 7018 comes from working out of position where it is superior in every way to 7014. Personally the only reason I see to have 7014 around is if a person has an AC only welder. |
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klinemar
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Posted: 08 Feb 2023 at 3:32am |
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Here's an article on understanding Low Hydrogen Welding basics.https://www.fabricatingandmetalworking.com/2014/08/understanding-the-basics-of-low-hydrogen-stick-electrodes/
Edited by klinemar - 08 Feb 2023 at 3:32am |
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klinemar
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Posted: 08 Feb 2023 at 3:28am |
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Hydrogen in welds causing cracks was what I was told 7018 was developed for and it was always called Low Hydrogen rod. Here is a technical article from Hobart https://www.hobartbrothers.com/resources/technical-articles/the-consequences-and-control-of-hydrogen-in-the-welding-process/
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steve(ill)
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Joined: 11 Sep 2009 Location: illinois Points: 89286 |
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Posted: 07 Feb 2023 at 9:31pm |
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7018 is required for certification on pipe / structures at Power Plants , Oil Fields and most Construction. It does have better penetration... I would guess a good portion of the guys that use 7018 got that idea from the place they worked . I know i did.... 7018 was known s the "professional rod" and 7014 was known as the "home version".... nothing wrong with 7014 for most jobs where your working with mild steel... not an alloy/ higher carbon content.
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Like them all, but love the "B"s.
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dee_veloper
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Joined: 12 Apr 2021 Location: USA Points: 1168 |
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Posted: 07 Feb 2023 at 8:39pm |
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I never understood the obsession for 7018. 7014 has the same strength, doesn't require drying, better penetration (according to Miller engineers), no restart problems and comes in more sizes, including 5/64ths for thin stuff (far better than 1/16th). 7014 runs on AC or DC, produces a smooth bead, good arc stability and low spatter. Unless you are welding on higher carbon steel, 7018 is not required.
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My personality is who I am. My attitude depends on who you are. |
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klinemar
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Posted: 07 Feb 2023 at 6:26pm |
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I have an old refrigerator that I wired the light bulbs that keep my welding rod warm and anything else as I don't have a heated shop.
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Tbone95
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Posted: 07 Feb 2023 at 12:41pm |
By the end of my attempting to use it, I had my apms up to 180, hoping to blow the rod to smithereens out of pure frustration, wanting to see SOMETHING melt. Dang stuff still stuck. Dragging. . .yep, if I could have got an arc, I would have drug it! LOL. I use the sunshine trick quite often in the past. I'd stick a dozen rods bare end first into the ground in the sun and let the air move around them, could notice an improvement. This pack I bought was a clear plastic "box".
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Ray54
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Joined: 22 Nov 2009 Location: Paso Robles, Ca Points: 4800 |
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Posted: 07 Feb 2023 at 12:30pm |
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The old time guys call 7018 drag rod in that they ran it with much smaller gap than other rods. No matter what rod I always want it hot, so just keep turning the heat up. I think one of things that 7018 helps with is the slag comes off easy. Getting slag off for the next pass can be over looked by us armatures some times in our hurry to get it fixed. After watching a you tube of a real pro, you can almost just lay the 7018 DC rod down in the v and it keeps the arc going.
I have noticed on real sunny warm days, just leaving rod sitting in the sun help dry it. Given I have a Lincoln 200 engine driven DC welded as well ac bigger Lincoln buzz box AC only, I try using DC on on the 7018. But I do have 7018 AC in the old refrigerator that stores my rod. Did you look really close at cellophane rapper that little box of rod you bought, just a little pin hole could of been letting moisture in. As I understand it the low hydrogen part is what makes a stronger weld, and having moisture in the rod coating adds hydrogen into the metal. You know all that basic chemistry we had dumped in front of us in high school, that we would never use.
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Tbone95
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Posted: 07 Feb 2023 at 7:12am |
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Mismarked box? I suppose anything is possible! It's only a one pound container of Hobart I bought at TSC, so if it doesn't work out ever, I suppose I'm not out a whole lot.
I appreciate all the input guys. As with Thad's experience, there could be some mysterious reason why my welder doesn't like it, sheesh I don't know, seems a pretty simple concept. The steel I'm working with is nothing special, structural members, box tubing, channel, stuff like that. Of all the things discussed, about the only thing I can really change is to warm up the workpiece some. That and I can warm the rods for a bit before I use them.
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Butch(OH)
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Posted: 07 Feb 2023 at 6:28am |
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Just last month I bought a box of Hobart 7018AC by mistake. By the time I realized it the box was opened so I was stuck with it. Was building a wood splitter at the time and the welds were important so I played with it on scrap before using it seriously. Not sure what it is exactly but is but its definitely NOT tbe old standard 7018 rod. It runs more like 7014 and the welds are more brittle than 7018 but not quite as brittle as 7014. It restrikes easily like 7014 also. That being said it ran nicely with my Miller 300 DC reverse polarity. For giggles I tried AC and it was easy to run on that also. Your issues are something other than the rod and AC current. All low hydrogen rods need to be used dry to retain the low hydrogen qualities. Notice I said USED dry which is different than kept dry. A 7018 that has been damp and then dried is no different than one that has been kept dry. For infrequent use like most of us farmer welders there is no need to keep a rod oven running 24/7 so we can use it once a month. What I do is seal a pound or so of dry rods in a zip lock bag so I have a few for quick repairs. If the bag gets low or working on a project the box is warmed over night and kept warm for the duration. I have a 2x2x2 steel rod cabinet and a 60 watt bulb works great.
Edited by Butch(OH) - 07 Feb 2023 at 6:29am |
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Thad in AR.
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Joined: 12 Sep 2009 Location: Arkansas Points: 9691 |
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Posted: 07 Feb 2023 at 4:03am |
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Had a Miller AEAD with a gas motor AC only. It wouldn’t weld worth spit with that stuff.
My old Lincoln 225 electric AC only welds beautiful with it. Don’t know why? I have a toaster oven in my shop. If I know I’m going to do a project I can bake some rod ahead of time. |
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steve(ill)
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Posted: 06 Feb 2023 at 4:15pm |
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welding on 30 degree metal is not a good idea.. I would use a propane torch to warm up the area about 6 inches in diameter prior to starting.. As you weld, the surrounding metal will warm up more to transfer to a larger area. Room temp ( 70 -100 degrees) is good enough for 7018... Same for the rod.. dont need to be HOT.
as Coke said............. you might have got a box of DC rod miss-marked.. Thats the best guess. Edited by steve(ill) - 06 Feb 2023 at 4:18pm |
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Like them all, but love the "B"s.
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klinemar
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Joined: 14 Sep 2009 Location: Michigan Points: 8064 |
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Posted: 06 Feb 2023 at 3:46pm |
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If I have a weld that is stressed I use Stainless Welding rod either 308 or 316 Stainless. It welds easy with AC and holds especially if your not sure what steel it is. My Dad broke a disc blade on the inside next to the last blade on the gang. He found the piece and asked if I could weld it so we didn't have to tear the gang apart. The only rod I figured would hold was stainless. So I bought some and crawled in between the gangs a d welded the pieces together. Neighbor saw it when I got done and said that will never hold! It was on there for many years until we traded for a bigger disc!
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Coke-in-MN
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Posted: 06 Feb 2023 at 2:21pm |
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For a project i was doing I bought a 50lb tin of 7018 and then the trouble started , stuck, sputter , and every other problem one could have ,
Took rod back to where i bought it - was mismarked as was 7018 DC rod . Well was stuck with it as can was opened - Sat in shop a couple years until I bought my POW CON inverter welder - Welded good on DC reverse , no special storage or moisture preventive and just stored in cabinet with other rods but in plastic tubes and capped . Now with Wire feed and 70S wire and argon/CO2 shield I seldom use coated rods . |
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DMiller
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Posted: 06 Feb 2023 at 1:31pm |
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7018 in general will do one bad thing, Often, flux on first arc attempt and stops, seals over tip of rod if even sputters. At that pint need set of dikes or pliers or really get harsh on thumping rod against work to get that free to get next arc to flash. Damper is worse, drier is better.
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Tbone95
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Posted: 06 Feb 2023 at 1:26pm |
Wouldn't have been any gap filling going on yesterday! Dang stuff would have to arc first!!! Hahaha
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Tbone95
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Posted: 06 Feb 2023 at 1:24pm |
Would have been pretty damp yesterday, working outside. I wonder if that's what Steve's heating of the workpiece with a torch really does, basically just drives off surface moisture? Would make sense. Maybe I'll try again this coming weekend, put them in the oven for a bit. I don't have a way of keeping them warm once out of the oven, but I could wrap them up and put them in a cooler or something. I'll think on it.
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tadams(OH)
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Posted: 06 Feb 2023 at 1:10pm |
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In the old days the rod came in metal boxes you had to cut a hole in to get it out and we never had a heated shop to work in or store welding rod in and never had trouble |
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Ron(AB)
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Posted: 06 Feb 2023 at 1:05pm |
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How much humidity do you have in the air when you are welding?
On a damp day it is also hard to weld with 7018... Yes I keep the rods dry and I only use 7018 DC. |
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jaybmiller
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Joined: 12 Sep 2009 Location: Greensville,Ont Points: 24901 |
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Posted: 06 Feb 2023 at 12:57pm |
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yeesh, I've never stored any rods in an oven. Get bought from loal hardware store, hauled home, into garage,open the can grab a bunch use them,put lid back on box when done for the day (if I remember ) It sounds like 7018ac is susceptable to moisture ? I know 7018ac doesn't weld the same as 7018 ( bought 7018 by mistake...)..... sigh.... |
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3 D-14s,A-C forklift, B-112
Kubota BX23S lil' TOOT( The Other Orange Tractor) Never burn your bridges, unless you can walk on water |
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