Jeff You can obtain rebuild kits from the vendors who support this site (they are all good and very helpful should you have questions). Also, good engine rebuilders can also obtain the rebuild kit for you. My rule of thumb: $300-$400 per hole for a complete engine overhaul You can also make a sleeve puller using 1/2-5/8 all thread rod, heavy steel plate(3/8 or 1/2) and some dense wood/metal staps. Cut a 2 pieces of steel 1" longer than the bore and about 2" wide and bore a hole thru the center of them to accept the all thread. Slide the all thread down the bore, install one of the plates accross the bottom of the sleeve over the all thread and nut the rod in place. Install the other plate on the end of the all thread end on top the block, place the hard wood/metal stand offs between the deck and the plate and nut it tight. Verify the stand offs are not over the sleeve flange and turn the top nut until the sleeve is freed up (should only have to move if 1/4" or so.I recommend having the block tanked and checked out by a good shop before rebuilding it. These machines have 50 +/- years of hard work on them; and warped decks and cracks thru the O-ring seal flanges may be possible. Cracks between the sleeves on the deck can be tolerated if the deck is flat. It is also recommended that you have the crank and head checked out also. When reinstalling new sleeves CLEAN the sleeve flange and sleeve seal areas real good; a dremel with wire wheel/grinding drum atachments work good. Test fit the sleeve in the hole w/o the O-ring seals; it should drop in easily and yo should have 0.002-0.004" of the liner protruding above the deck. I generally have the machine shop dry fit the sleeves and verify the stickout; they can mill the deck and liner bore to get the correct stickout if it is not there. There is a wealth of experience available here; feel free to post any other questions you may have re: rebuilding the engine
------------- What this country needs is more unemployed politicians-and lawyers. Currently have: 1 D14 and a D15S2. With new owners: 2Bs,9CAs,1WD,2 D12s,5D14s,3D15S2s, 2D17SIVs,D17D,1D19D;1 Unstyled WC
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