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Run @ 540 PTO RPM or faster when cutting?

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Stan IL&TN View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stan IL&TN Quote  Post ReplyReply Direct Link To This Post Topic: Run @ 540 PTO RPM or faster when cutting?
    Posted: 09 Jul 2011 at 10:54am
Just wondering if you run faster engine RPM than the indicated 540 PTO speed when bush hogging or do you run her faster?  I ask because I was told to run her wide open for the best looking cut and it's easier on the engine not to lug it.  Just wondering what others do?
1957 WD45 dad's first AC

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 10:56am
high engine speed and low ground speed.  match fwd speed to cutting to get good results at full throttle
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Auntwayne Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 2:45pm
     You do not need full throttle if you are not if you are not in any type thick, heavy cover judge accordingly. our nephew, who shall remain anonymous for good reason, would use the brand new Allis riding mower, and when ever he had to get off to move lawn furniture etc. always dismounted with the throttle wide open !!! I always run over and idled it down all the way  and would ask him if he would stop at a stop sign with his foot holding the gas pedal to the floor, or if he treated his motorcycles the same way. The next time that I would see him mow, same story all over. I guess you really do treat it like a rented mule when you do not own it !!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Auntwayne Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 3:22pm
     As a matter of fact, I can not think of any piece of equipment that would require the tractor to be run at full throttle for any amount of time, EXCEPT......MAYBE......If I was pulling a onr row cornpicker with a full wagon attached.....and, I was buried stuck, and, even then, I would unhook from the picker !!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BStone Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 3:31pm
I find it does a better job of cutting and has less vibration when mowing by using full throttle.On a yard mower I have best results to leave it running at least at 75% throttle if sitting still but blades are engaged.Runs smoother and has less vibration.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stan IL&TN Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:01pm
Originally posted by Coke-in-MN Coke-in-MN wrote:

high engine speed and low ground speed.  match fwd speed to cutting to get good results at full throttle
 
This is what I have always done Coke.  On my one-seventy I think the 540 RPM is about 1700-1800 RPM but I usually have it in the 2000-2100 range which is just about all the way open. 
 
When helping dad farm with his 7045 disking or plowing I always ran it wide open and only backed off the throttle at the turns. 
 
 


Edited by Stan IL&TN - 09 Jul 2011 at 4:01pm
1957 WD45 dad's first AC

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Post Options Post Options   Thanks (0) Thanks(0)   Quote cougar766 Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:07pm
all I can say is when you equipment flies apart I sure hope none of you family or friends are around to get hurt or killed from your stupidity as pto equipment was/is designed to run 540 or a 1000 rpm and the tractors are set on their pto's to that speed. when you run faster than what was designed something will break. but hey what do I know I'm just a dumb ass that was taught to respect his equipment not just drive it.
sorry for the rant but stupidity boils my blood
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:08pm
Air cooled engines depend on engine speed for cooling. Less than full throttle while mowing is not a good idea since you're reducing the airflow and increasing the engine load by lugging. The Kohler people specifically state run the engine at max rated speed for this reason.  I don't pull the throttle back to idle if I'm just hopping off to move a stick or the down spout pipe, just have to stop the deck due to the safety switches. If I'm going to be off for several minutes, I'll slow it down, otherwise no. As far as the tractor is concerned, I've always ran it at rated speed for the PTO. I used to help a neighbor at harvest dump trucks. He had this odd Agri-Power tractor that had a 2 speed PTO. He told me to run it on 1000 rpm for the auger instead of 540. I remember breaking the shear bolt once in a bunch of truck loads.

Edited by Brian Jasper co. Ia - 09 Jul 2011 at 4:15pm
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote victoryallis Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:18pm
it blows my mind hearing of people running wide open.  To my knowledge none of my tractors have been ran wide open while I have owned them.  Drive slower,  switch to a bigger tractor, or take the 15 minutes and switch the PTO over to 1000 rpms.  If you run wide open you have more money than brains.  One reply talked about picking corn and having to run wide open what where you using a garden tractor? I haven't picked much corn in my life (that why gleaner makes combines) but using anything from a D-12 to a 6080 and never went past 3/4 throttle.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Auntwayne Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:31pm
       I'm back as I could not resist this conversation !!! We have 5 or 6 tractors, and, I can honestly say, that I have never run one of them PAST 2/3s throttle in my life. I can still hear the old man telling me as a kid "You ever run that throttle up there again, and, I will put the governor back on" And, Victoryallis, if you are taking a swipe at me, you had better reread what I typed !!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DaveKamp Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:37pm
Mowing blade tip-speed calculations for most mowers  fall in between 190 and 230mph.  Calculate how fast your blade tips will be moving at 540rpm, you'll probably find that the manufacturer geared it for that range.  Overspeeding may help a little, but if you're already pushing 230mph, going faster will result in faster blade erosion, lousy cutting (it'll actually blow the grass 'down') and on a swinging blade, will  cause the blades to deflect too much, too often.  Typically, your best measure, is looking at the rows.  If you're rough-cutting, slowing it down a little for the first pass will save you some wear and tear, perhaps a broken shear-pin if you hammer into a mulberry stump a few times before breakin' it off.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DaveKamp Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 4:44pm
Remember-  the PTO standard speed, is that which tractor AND implement manufacturers use to base their design calculations.  The OP wasn't referring to lawn equipment, he was referring to an agricultural PTO-driven rotary.

On my Bobcat commercial mower, the instructions are very explicit-  "Bring the throttle to 1/3 speed, pull up on PTO engagement knob.  Once blade starts, advance to full throttle". 

Kohler's operating manual for the my CV750: "Do not operate the engine with working loads for extended durations at less than 2/3 governed speed, as overheating will occur".

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 5:10pm
When I was a kid my dad built a tractor with side mounted rotary mower, just a frame for four wheels and a spindle in the middle. It spread grass in all directions. House rule instituted before I drove it, "If neighbor kid shows up in the yard, shut it down." Unfortunately it didn't have a way to stop the mower and keep the engine running so we had to get close to the mower while rope starting the engine.

If you get off a mower with the deck running, how absolutely certain that you aren't going to slip on the grass as you slow down to get back on, and how certain that you aren't going to stick that sliding foot under the mower? I know from chopping iron pipes and trees with my dad's mower, that a boot, even steel toed, isn't going to save your foot from the modern mower, probably won't even slow it down as it mulches your toes. I've had a couple older relatives lose fingers by reaching under a running mower to pick up a stick or rock. TURN THE MOWER OFF BEFORE DISMOUNTING, EVERY TIME, life with half a foot is not as handy as with all your toes.

Gerald J.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 6:06pm
Running a 6 ft Ford or a 7' Mott mower behind my IH 460 I bring RPM up to a point where mower has a sound when cutting that says blades are all the way extended and not rattling against the reel. Sorry if this above what the tach says is 540 RPM but it is the sweet spot on mower and tractor , Is it full throttle ? Unsure but might be higher than 540.
 On lawn tractor just at or close to full governed throttle is where they are run according to Mfg instructions. And if you get off the tractor , power to ANY implement is shut off.  Have a few people who mowed for me forget it ONCE and a stern lecture was metered out. In case of my kids a quick kick in the A was also applied.  
 If you check on mowers you will find commercial grade mowers use a higher tip speed to blades than residential units. Shows up on ZT mowers in how they cut.
 On brush hog type mowers again sound of mower in material cut makes how much speed is needed , so it isn't pull the throttle full on and go but using common sense in operating any power equipment .  
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stan IL&TN Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 7:31pm
Well I don't know what side of the world Cougar got up on this moring but it looks like it was the wrong side.  I for one take good care of what I have.  Here's my mowing rig.  It has 5600 hours on it and has never been apart.  In fact we have never had one fail yet, mower or tractor related.  Although dad did pull the 2000 mono-frame plow in two on a hard clay hill one time.  I'll say a prayer for you tonight Cougar.
1957 WD45 dad's first AC

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Post Options Post Options   Thanks (0) Thanks(0)   Quote norm[ind] Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 7:50pm
 acombine is to run at 540 when combing not in the banyard  should run about 545-550 when empty no materiaif you run it faster it shake the s--- out of the shakers and sievesl  benn there done that we ran 2 all the time 60 & 66
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave in il Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 8:44pm
If running my equipment properly is stupid, I guess I'm really stupid. 
 
 
I've ALWAY operated lawn mowers and tractor mowers wide open for more than 40 years. I've never had anything "fly apart" that didn't involved lack of maintenance or hitting an unseen object. Same thing with other PTO, or any kind of equipment for that matter. The LOADED speed of your tractor or lawn mower will be around the operational speed your equipment was designed for unless you have more horsepower than it requires. Run the tractor wide open and adjust your travel speed as fast as as you can go and still do a good job.
 
On light loads, yes I shift up and throttle back on jobs like running the planter, sprayer or things of that nature. But if you're running a tractor at 2/3 throttle and your plowing, discing, field cultivating or running a baler or a mower you have too small of an implement, too big of a tractor for the implement or you should shift up a gear.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lars(wi) Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 9:21pm
the only times we ran full throttle with pto equipment was when using the forage chopper,the silo filler(blower) and the portable feed mill when grinding oats or grinding baled hay for piglet feed.all other we ran at pto speed, haybine, baler, manure spreader, only two things that I can recall running pto real slow was the forage wagons and the pto powered elevator.
I tried to follow the science, but it was not there. I then followed the money, and that’s where I found the science.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bauerd44 Quote  Post ReplyReply Direct Link To This Post Posted: 09 Jul 2011 at 9:30pm
All of my PTO equipment have statements to the effect that 540 is the maximum input rpm.  That is what I do.  For any non-PTO work, I will go full throttle as needed. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DaveKamp Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 1:32am
Originally posted by Gerald J. Gerald J. wrote:

I know from chopping iron pipes and trees with my dad's mower, that a boot, even steel toed, isn't going to save your foot from the modern mower, probably won't even slow it down as it mulches your toes.....
 life with half a foot is not as handy as with all your toes.


You're absolutely correct, Gerald, in fact, if you're wearing steel toes and wind up with a foot under a walk-behind, it is more likely for you to lose your leg just above the knee, than just a portion of foot.

I was lucky-  I only lost half a foot, and you are correct that it is rather unhandy.  Not unliveable, but one wears out shoes incredibly fast, and the asymmetrical gait is hard on the lower back.  You wouldn't believe how often people ask me "Why weren't you wearing shoes"...

Yeah... they're that stupid.  I don't even try to argue- I ask them for their shoe, and when they say "Why?"  I tell 'em I'm gonna throw it on the ground, run a mower over it, and show 'em how tough that shoe is, compared to a 212mph machete.

The fact is, there is NO inherantly 'safe' way of doing most things... but I certainly WAS wearing shoes, and I still have that shoe... and unlike most rotary mower accidents, I didn't do anything glaringly wrong... nothing stupid, just slipped and went down.

My 9-year-old son and 7 year-old daughter have seen that shoe, and just to make it very, very obvious of what they're dealing with, I placed a rock  in the yard at a strategic point, and 4 layers of 5/8" OSB against a tree... then drove over that rock, sending it through all four layers... and out the other side. Rule is, when they hear a mower running, they move to the other side of the house, so the mower is never, ever in view.

The only 'safe' lawn mower, is goats and sheep... and they've got their dangers, too... but they're a whole lot better to eat than a Lawn-Boy.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Auntwayne Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 8:34am
       Cousin Gary got off of the riding mower, and, when he stepped down planted his heel directly into the discharge chute and the blade took off his heel. You should see how he "walks" today!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 9:09am
I run the lawn mower wide open, baler on the 190 at 1,500 to 1,700 rpm (way below 540 PTO), the discbine to get best cut I run at rated speed on the 7050 which is 2,300 rpm and 540 PTO. I have more tractor than implement so I rarely exceed 1,900 engine RPM on the 7050 when doing tillage work. The 190 XT get run at rated speed for most tillage. I think is says in one of my 185 sales brochures to gear up and throttle back for best economy. I have a Case 1896 - 2096 brochure that I believe says the same thing. Pulling the same equipment you did before but with a little bigger tractor gives good economy and better reliability according to these brochures. Now I'll have to dig them out to see if I made myself a liar.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 427435 Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 9:16am
Originally posted by cougar766 cougar766 wrote:

all I can say is when you equipment flies apart I sure hope none of you family or friends are around to get hurt or killed from your stupidity as pto equipment was/is designed to run 540 or a 1000 rpm and the tractors are set on their pto's to that speed. when you run faster than what was designed something will break. but hey what do I know I'm just a dumb ass that was taught to respect his equipment not just drive it.
sorry for the rant but stupidity boils my blood


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Post Options Post Options   Thanks (0) Thanks(0)   Quote ranger42 Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 2:16pm
I had a brand new gearbox put in a bush hog. While it was being repaired my grandfather, without me knowing, put the AGCO-Allis  5670 PTO to 1000 rpm. The  Bush Hog was a 540 pto. Anyway, after about 4 hours of light brush hogging...gearbox failed. So I know first hand running the implement at a speed for which it was not designed will cause failure.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Russ SCPA Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 3:10pm
If you look in the front page of an operators manual for an AC 7020 and/or 7060 in large bold print, DO NOT OPERATE UNDER LOAD AT LESS THAN 2300 ENGINE RPM AS SERIOUS OVERLOAD CAN OCCUR,
 
PTO driven machines are operated as close to recommended input speeds as possible, 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boogerowen Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 5:10pm
Gosh, I have a new Bush Hog Razorback and my operators manual says in plain english to operate it at 540rpm, so I guess that is what I will do, as I don't like to tear equipment up because I do not own a bank.
I do however run my air-cooled lawnmower wide-open, just exactly as the manual says.
Looks to me like some of you fellers are trying to compare APPLES to ORANGES.
 
 
 
 
My 2 cents....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 7:46pm
Like what Russ says, that is in the owner's manual for my CA and D17D.
Page 16 of the D17D owner's manual says "When working tractor, operate engine at full throttle, or nearly full throttle, and select the desired transmission gear speed to suit the work being done. Severe over loads may be thrown on engine if tractor is operated at reduced engine speeds on heavy loads."
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jul 2011 at 7:51pm
Just so I'm not confusing anybody, 540 rpm on my D17D is like 1650 engine rpm and is what I run my 160 mower at. The governor limits the engine to 2000 rpm max.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jordan(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 11 Jul 2011 at 9:13am
Originally posted by Auntwayne Auntwayne wrote:

     As a matter of fact, I can not think of any piece of equipment that would require the tractor to be run at full throttle for any amount of time, EXCEPT......MAYBE......If I was pulling a onr row cornpicker with a full wagon attached.....and, I was buried stuck, and, even then, I would unhook from the picker !!!


Have you ever done any field work?  Because that takes full throttle to make full HP.  If full throttle is so terrible for the machine why would the engineers let it go that fast?  Look at a combine, they run full throttle 99% of the time out in the field.  Our 8030 went 6600 hrs. before needing an overhaul, at least 95% of those hours were full throttle running a chopper or doing tillage.  Also have a Ford 5640 with 5700 trouble free hours, 95% of those were put on at PTO speed or full throttle.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jordan(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 11 Jul 2011 at 9:19am
Originally posted by victoryallis victoryallis wrote:

it blows my mind hearing of people running wide open.  To my knowledge none of my tractors have been ran wide open while I have owned them.  Drive slower,  switch to a bigger tractor, or take the 15 minutes and switch the PTO over to 1000 rpms.  If you run wide open you have more money than brains.  One reply talked about picking corn and having to run wide open what where you using a garden tractor? I haven't picked much corn in my life (that why gleaner makes combines) but using anything from a D-12 to a 6080 and never went past 3/4 throttle.


You must have more money than brains as well since you can afford a tractor 50% bigger than your equipment requires.
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